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MOBIL SPEEDPASS Interference With Smart Key System (EL016-03)

Publication date: 2003-12-17
Reference number: EL016-03

MOBIL SPEEDPASS INTERFERENCE WITH SMART KEY SYSTEM

MOBIL SPEEDPASS INTERFERENCE WITH SMART KEY SYSTEM

TECHNICAL SERVICE BULLETIN

Reference Number(s): EL016-03, Date of Issue:  December 17, 2003
LEXUS: 2004 LS 430
SECTION: ELECTRICAL
COPYRIGHT: © 2018 Lexus, a division of Toyota Motor Sales, USA License Agreement TMS1002

Introduction

In some cases, when customers fuel their vehicles at Mobil filling stations that use theAntenna-style  Speedpass system, the customer may experience poor performance of the Smart Key system.Improvements in the system have been made to correct the following symptoms:

Applicable Vehicles

2004  model year LS 430  vehicles with the Smart Key System produced BEFORE  the Production Change Effective VIN shown  .

PRODUCTION CHANGE INFORMATION

PRODUCTION CHANGE INFORMATION

MODEL PRODUCTION CHANGE EFFECTIVE VIN
LS 430 JTHBN36F#40131143

Parts Information

PARTS INFORMATION

PREVIOUS PART NUMBER CURRENT PART NUMBER PART NAME QTY
89992-50040 89992-50070 Oscillator, Room Front 1
89992-50050 89992-50080 Oscillator, Room Rear 1
89992-50060 89992-50090 Oscillator, Trunk 1
89904-50290 89904-50291 Smart Key Transmitter 2

WARRANTY INFORMATION

WARRANTY INFORMATION

OP CODE DESCRIPTION TIME OFP T1 T2
EL3009 R & R Smart Key System 4.6 89992-50040, 89992-50050, 89992-50060, 89904-50290 72 99
NOTE: Applicable Warranty*:
This repair is covered under the Lexus Comprehensive Warranty. This warranty is in effect for 48 months or 50,000 miles, whichever occurs first, from the vehicle's in-service date.

* Warranty application is limited to correction of a problem based upon a customer's specific complaint.

Required Tools & Material

TOOLS AND MATERIAL

TOOLS & MATERIAL QUANTITY
Molding Remover  (If dedicated tool is not available - tape the screwdriver tip to protect the interior panel from damage) 1

Mobil Fuel Pump with Antenna

Fig 1: Fuel Pump With Antenna Style Speed Pass Unit
G02529583Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NOTE: Customer must bring all vehicle keys in with the vehicle, as any non-replaced Master or non-reprogrammed Sub keys will be inoperative after this procedure is performed.

Components

Fig 2: Components Indoor Electronic Key Oscillator
G02529584Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 3: Component Instrument Panel
G02529585Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Bolts, Screws and Nuts

HINT: The bolts, screws and nuts, necessary for installation and removal of the instrument panel, are shown in  Fig 4 . 

Fig 4: Bolts, Screws and Nuts
G02529586Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Replacement Procedure: Indoor Electrical Key Oscillator (Front)

HINT: 

  1. Remove Instrument Cluster Finish Panel Center Lower 
    1. Using a screwdriver, disengage the 2 claws and remove the instrument cluster finish panel center lower.
    Fig 5: Remove Instrument Cluster Finish Panel Center Lower And Claws
    G02529587Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    HINT: If using a screwdriver to remove panels, secure by clips, make sure to cover tip with tape. 

  2. Remove Instrument Cluster Finish Panel End 
    1. Using a screwdriver, disengage the 2 claws and the clip. Then, remove the instrument cluster finish panel end.
  3. Remove Instrument Panel Under Cover Sub-Assembly No. 1 
    1. Remove the 2 screws < N>.
    2. Disengage the 2 clips and remove the instrument panel under cover Sub-Assembly No. 1.
    3. Disconnect the connectors.
    Fig 6: Removing Instrument Panel Under Cover
    G02529588Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. Remove Coin Box Assembly 
    1. Pull the parking brake and remove the 2 nuts < T> from the coin box assembly.
    2. Using a moulding remover, disengage the 2 claws and remove the coin box assembly.
    3. Disconnect the connector.
    Fig 7: Removing Coin Box
    G02529589Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. Remove Outer Mirror Switch Assembly 
    1. Using a moulding remover, disengage the 2 claws and remove the outer mirror switch assembly.
    2. Disconnect the connectors.
    Fig 8: Locating Outer Mirror Switch Claws
    G02529590Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. Remove Instrument Panel Safety Pad Sub-Assembly No. 1 
    1. Remove the 2 bolts and the screw < N>. 
    2. Remove the 2 bolts and the hood lock control cable assembly.
    3. Disengage the 4 clips and remove the instrument panel safety pad Sub-Assembly No. 1.
    4. Disconnect the connectors.
    Fig 9: Removing Instrument Panel Safety Pad Sub-Assembly
    G02529591Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. Remove Instrument Panel Airbag Assembly Lower No. 1 
  8. Remove Instrument Panel Under Cover Sub-Assembly No. 2 
    1. Disengage the 4 clips and the 2 claws. Then, remove the instrument panel under cover Sub-Assembly No. 2.
    2. Disconnect the connector.
    Fig 10: Locating Instrument Panel Under Cover Claws And Clips
    G02529592Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. Remove Instrument Panel Garnish Sub-Assembly RH 
    1. Using a moulding remover, disengage the 4 clips and remove the instrument panel garnish Sub-Assembly RH.
  10. Remove Glove Compartment Plate 
    Fig 11: Locating Instrument Panel Garnish Clips
    G02529593Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. Remove Glove Compartment Hole Cover 
    1. Disengage the 6 claws and remove the glove compartment hole cover.
    Fig 12: Locating Glove Compartment Hole Cover
    G02529594Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. Remove Glove Compartment Door Assembly with Instrument Panel Airbag Assembly Lower No. 2 
    1. Remove the 3 bolts < J> and the 3 screws < N>.

      Torque: 10 N.m (102 kgf.cm, 7 ft.lbf) 

    2. Disengage the clip and remove the glove compartment door assembly with instrument panel airbag assembly lower No. 2.
    3. Disconnect the connectors.
    Fig 13: Removing Glove Compartment Door
    G02529595Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. Remove Instrument Panel Finish Panel Lower Center 
    1. Using a moulding remover, disengage the 2 clips and remove the instrument panel finish panel lower center.
    2. Disconnect the connector.
    Fig 14: Locating Instrument Panel Finish Panel Lower Center Clips
    G02529596Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. Remove Panel Instrument Cluster Finish Lower 
    1. Remove the 3 screws < N>.
    2. Using a moulding remover, disengage the 2 clips and remove the panel instrument cluster finish lower.
    3. Disconnect the connectors.
    Fig 15: Removing Panel Instrument Cluster Finish Lower
    G02529597Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. Remove Radio Receiver Assembly with Bracket 
  16. Remove Shift Lever Knob Sub-Assembly 
    1. Turn the shift lever knob Sub-Assembly counterclockwise and remove the shift lever knob Sub-Assembly.
    Fig 16: Direction Of Rotation For Removal Of Shift Lever Knob
    G02529598Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. Remove Console Panel Sub-Assembly Upper 
    1. Using a moulding remover, disengage the 4 clips and remove the console panel Sub-Assembly upper.
    2. Disconnect the connector.
    Fig 17: Locating Console Panel Upper Clips
    G02529599Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. Remove Console Upper Rear Panel Sub-Assembly 
    1. Using a screwdriver, disengage the 4 claws and remove the console upper rear panel Sub-Assembly.
  19. Remove Console Box Carpet 
    Fig 18: Locating Console Upper Panel Claws
    G02529600Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. Remove Rear Console Armrest Assembly 
    1. Remove the 2 bolts < G>.
    2. Slide the inner tray forward and remove the 4 bolts < G> and the screw < N>.
    3. Disconnect the connectors.
    4. Disengage the 2 clips and remove the rear console armrest assembly.
    Fig 19: Removing Rear Console Armrest Assembly
    G02529601Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. Remove Console Box 
    1. Remove the 2 bolts < G> and the 4 screws < N>.
    2. Disconnect the connector and remove the console box.
    Fig 20: Removing Console Box
    G02529602Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. Remove Indoor Electrical Key Oscillator (Front) 
    1. Remove the 2 screws < D>.
    2. Disconnect the connector and remove the indoor electrical key oscillator (front).
    Fig 21: Locating Indoor Electrical Key Oscillator (Front) Screw
    G02529603Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Replacement Procedure: Door Electrical Key Oscillator (Rear)

HINT: The installation procedures are the removal procedures in reverse order. 

  1. Remove Rear Seat Cushion Assembly (Fixed Type) 
    1. Pull up the 3 front portions of the seat cushion, then remove it.
      NOTE: The cushion frame deforms easily. To avoid deforming the seat cushion, place your hands near the hook and on both sides of the hook. Then pull up on the seat cushion. For all the other hooks, perform the same operation.
      Fig 22: Locating Rear Cushion Hooks (Fixed Type)
      G02529604Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. With seat heater: Disconnect the connector.
  2. Remove Rear Seat Cushion Assembly RH (Power Adjuster Type) 
    1. Pull up the 2 front portions of the seat cushion, then remove it.
      NOTE: The cushion frame deforms easily. To avoid deforming the seat cushion, place your hands near the hook and on both sides of the hook. Then pull up on the seat cushion. For all the other hooks, perform the same operation.
    2. With seat heater or climate control seat system: Disconnect the connector.
    Fig 23: Locating Rear Cushion Hooks (Power Adjuster Type)
    G02529605Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. Remove Rear Seat Cushion Assembly LH (Power Adjuster Type) 
    1. Pull up the 2 front portions of the seat cushion, then remove it.
      NOTE: The cushion frame deforms easily. To avoid deforming the seat cushion, place your hands near the hook and on both sides of the hook. Then pull up on the seat cushion. For all the other hooks, perform the same operation.
      Fig 24: Locating Rear Seat Cushion RH-Power Adjuster Type
      G02529606Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. With seat heater or climate control seat system: Disconnect the connector.
  4. Remove Indoor Electrical Key Oscillator (Rear) 
    1. Remove the 2 bolts.
    2. Disconnect the connector and remove the indoor electrical key oscillator (rear).
    Fig 25: Locating Indoor Electrical Key Oscillator (Rear) Bolts
    G02529607Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Components: Indoor Electrical Key Oscillator (Luggage Compartment)

Fig 26: Components: Indoor Electrical Key Oscillator (Luggage Compartment)
G02529608Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT: The installation procedures are the removal procedures in reverse order. 

  1. Remove Deck Side Trim Board 
    1. Remove the 4 bolts and 4 luggage compartment trim hooks No. 1.

      Torque: 8.0 N.m (82 kgf.cm, 71 in..lbf) 

    2. Remove the mat.
    3. Using a clip remover, remove the 5 clips and rear floor finish plate.
    4. Using a clip remover, remove the 2 clips and 2 deck side trim boards.
    Fig 27: Removing Deck Side Trim Board
    G02529609Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. Remove Luggage Compartment Trim Inner Lower Cover 
    1. Using a clip remover, remove the 3 clips.
    2. Remove the luggage compartment trim inner lower cover.
    Fig 28: Removing Luggage Compartment Trim Inner Lower Cover
    G02529610Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. Remove Indoor Electrical Key Oscillator (Luggage Compartment) 
    1. Remove the bolt.
    2. Disconnect the connector and remove the indoor electrical key oscillator (luggage compartment).
    Fig 29: Remove Indoor Electrical Key Oscillator (Luggage Compartment) Bolt
    G02529611Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Replacement Procedure: Electrical Key Transmitter

NOTE: Take extra care when handling these precision electronic components.
  1. Remove Transmitter 
    1. Using a screwdriver, pry up the outer cover.
      NOTE: Do not forcibly pry up the cover.
      Fig 30: Removing Transmitter
      G02529612Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Lightly shake the key to take out the transmitter as shown in Fig 31.
      Fig 31: Taking Out Transmitter
      G02529613Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the battery from old transmitter.
    4. Insert battery holder into new transmitter.
      NOTE:
      • Do not push the terminals with your finger.
      • Fully insert the holder into the transmitter.
      Fig 32: Inserting Battery Holder Into New Transmitter
      G02529614Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Be sure that the positive side and the negative side of the transmitter battery are matched up correctly.
      • Be careful not to bend the transmitter battery electrode during insertion.
      • Keep the transmitter case interior free of dust and oil.
    5. Install the outer cover.

Immobilizer Registration

  1. Description of Code Registration 
    1. Erasure of key code.
      1. Erase the key codes.
      CODE REGISTRATION

      Target ECU Procedure
      Steering lock ECU 2
    2. When adding master key and sub-keys (additional registration).
      1. Register the key code (immobilizer code) in the steering lock ECU.
        CODE REGISTRATION

        Target ECU Procedure
        Steering lock ECU 3
      2. Register the key code (smart code) in the steering lock ECU.
      CODE REGISTRATION

      Target ECU Procedure
      Theft Warning ECU Refer to Technical Information System (TIS) 2004 model year LS 430 Repair Manual: Diagnostic: Smart Key System Registration (LS430). 
  2. Erasure of Key Code 
    1. Erase key codes using the Diagnostic Tester.

      HINT: 

      • All key codes are erased except for the master key, which is used for erasing the key codes. In order to use a key whose code has been erased, its key code must be re-registered.
      • Registration will be cancelled if each step is not completed within the specified time.

      Fig 33: Erasing Key Code
      G02529615Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      • A brief outline of procedures for key code erasure is shown in Fig 33. For more detailed information, please refer to the Diagnostic Tester screen's instructions.
      • When the immobilizer system is operating normally and the key is pulled out, the security indicator blinks continuously.

  3. Registration of Additional Key (Additional Registration) 
    1. Register an additional key by using the Diagnostic Tester.

      HINT: 

      • A maximum of 5 master key codes and 3 sub-key codes can be registered.
      • Registration mode will end if each step is not completed within the specified time.
      • When the ignition cylinder or the key cylinder set is replaced, remove the transmitter module from the original master key. Then install this transmitter module to a new key and use the new key as the master key. If necessary, use this master key to register other keys.

      NOTE: When the ignition key cylinder has been replaced, locking and unlocking doors is possible with the new master key's transmitter module (taken from the original master key). However, the new master key will not be able to lock and unlock doors through the door key cylinder. Keep the original master key. If the new master key's transmitter module's battery fails, the original master key can be used to lock and unlock doors through the door key cylinder.
    Fig 34: Additional Registration
    G02529616Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    HINT: 

    • A brief outline of procedures for key code registration is shown in Fig 34. For more detailed information, please refer to the Diagnostic Tester screen's instructions.
    • When the immobilizer system is operating normally and the key is pulled out, the security indicator blinks continuously.
    • If the key code registration has failed in automatic key code registration mode, code 2-1 will be output from the security indicator. Trying to re-register an already registered key will cause code 2-2 to be output when the key is inserted. If the number of registered key codes exceeds the limit, code 2-3 will be output from the security indicator. The output details are shown in  2 (new registration).

Smart Key/Wireless Registration

  1. Wireless (Smart Key Code Registration) 
    1. Reset the Smart Key codes using the Diagnostic Tester.
      Fig 35: Reset Flow Chart
      G02529617Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      • A brief outline of procedures for key code reset is shown in this pageFig 35. For more detailed information, please refer to the Diagnostic Tester screen's instruction.
      • SEED NUMBER is a 6 digit code.
      • PASS-CODE NUMBER is a 6 digit code.
      • Reset mode will take approximately 16 minutes to complete.

  2. Registration of New and Additional Smart Key Codes 
    1. Register a Smart Key code using the Diagnostic Tester.
      Fig 36: Registration of New Additional Smart Key Codes (1 of 2)
      G02529618Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Fig 37: Registration of New Additional Smart Key Codes (2 Of 2)
    G02529619Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    HINT: 

    • A brief outline of procedures for key code registration is shown in Fig 36 and Fig 37. For more detailed information, please refer to the Diagnostic Tester screen's instruction.
    • The number of currently registered codes can be checked out on the first screen, "SMART (KEY) CODE REGISTRATION."

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