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Front Extension Housing: Disassembly

  1. REMOVE DRIVE CLUTCH HUB 
    1. Using a snap ring expander, remove the snap ring.
    2. Using SST, remove the drive clutch hub.
      1. SST 09950-40011 (09951-04020, 09952-04010, 09953-04030, 09954-04020, 09955-04021, 09957-04010, 09958-04011)
      Fig 1: Removing Drive Clutch Hub Using SST
      G00914692Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE FRONT OUTPUT SHAFT 

    Using a plastic hammer, drive out the front output shaft.

    Fig 2: Driving Out Front Output Shaft Using Plastic Hammer
    G00914693Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE DUST DEFLECTOR 
    1. Using SST, remove the dust deflector.
      1. SST 09950-40011 (09951-04020, 09952-04010, 09953-04030, 09954-04010, 09955-04051, 09957-04010, 09958-04011)
      Fig 3: Removing Dust Deflector Using SST
      G00914694Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver and hammer, tap the dust deflector and remove it from the extension housing.
      Fig 4: Tapping Dust Deflector & Removing From Extension Housing Using Screwdriver & Hammer
      G00914695Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE OIL SEAL 

    Using a screwdriver, pry out the oil seal from the front extension housing.

    Fig 5: Prying Out Oil Seal From Front Extension Housing Using Screwdriver
    G00914696Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE BALL BEARING 
    1. Using a screwdriver, remove the snap ring.
      Fig 6: Removing Snap Ring Using Screwdriver
      G00914697Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a press, remove the ball bearing.
      1. SST 09316-60011 (09316-00011, 09316-00071)
      Fig 7: Removing Ball Bearing Using SST & Press
      G00914698Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002