Front Extension Housing: Reassembly

HINT:

Coat all of the sliding and rotating surfaces with gear oil before reassembly.

1. INSTALL DUST DEFLECTOR 
   1. Using a plastic hammer, install a new dust deflector to the front extension housing.
      Fig 1: Installing New Dust Deflector To Front Extension Housing Using Plastic Hammer

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   2. Using SST and a press, install a new dust deflector to the front output shaft.
      1. SST 09316-20011, 09316-60011 (09316-00011)
      Fig 2: Installing New Dust Deflector To Front Output Shaft Using SST & Press

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. INSTALL BALL BEARING 
   1. Using SST and a press, install the ball bearing to the front extension housing.
      1. SST 09316-60011 (09316-00011, 09316-00031)
      Fig 3: Installing Ball Bearing To Front Extension Housing

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Select a snap ring that will allow the minimum axial play.
      Fig 4: Snap Ring Specification Table

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   3. Using a screwdriver, install a new snap ring.
      Fig 5: Installing New Snap Ring

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3. INSTALL OIL SEAL 
   1. Apply MP grease to the lip of a new oil seal.
   2. Using SST and a hammer, drive in a new oil seal to the front extension housing.
      1. SST 09316-60011 (09316-00011, 09316-00061)
      Fig 6: Installing Oil Seal

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4. INSTALL FRONT OUTPUT SHAFT AND DRIVE CLUTCH HUB 
   1. Using SST and a press, install the front output shaft and drive clutch hub.
      1. SST 09316-20011, 09316-60011 (09316-00011, 09316-00041, 09316-00071)
      Fig 7: Installing Front Output Shaft & Drive Clutch Hub

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Select a snap ring that will allow the minimum axial play.
      Fig 8: Snap Ring Specification Table

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   3. Using a snap ring expander, install a new snap ring.
      Fig 9: Installing New Snap Ring

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002