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Inspection Procedure

WARNING: This page is about a different car, the 2005 Toyota Sienna. However, it is still accessible from the selected car via links, so may be relevant.

HINT:

Start the inspection from step  1 in the case of using the hand-held tester, and start from step  2 in the case of not using the hand-held tester.

  1. PERFORM ACTIVE TEST USING HAND-HELD TESTER 
    1. Connect the hand-held tester to DLC3.
    2. Turn the ignition switch ON and push the hand-held tester main switch ON.
    3. Select the item below in the ACTIVE TEST and then check that the relay operates.
    DIAGNOSIS PROCEDURE (FOG LIGHT RELAY)

    Item Test Details Diagnostic Note
    F FOG LIGHT RLY Turn Front fog light relay ON/OFF -
    1. OK: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN  PROBLEM SYMPTOMS TABLE  
    2. NG: GO TO THE NEXT STEP 
  2. INSPECT FOG LAMP RELAY 
    1. Inspect fog lamp relay continuity.

      Standard: 

    FOG LAMP RELAY

    Condition Tester connection Specified condition
    Always 1 - 2 Continuity
    Always 3 - 5 No continuity
    Apply B+ between the terminal 1 and 2 3 - 5 Continuity
    Fig 1: Inspecting Fog Lamp Relay Circuit
    G02630068Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. NG: REPLACE FOG LAMP RELAY 
    2. OK: GO TO THE NEXT STEP 
  3. INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSY 
    1. Measure voltage between the terminal B8-7 of the multiplex network body ECU in the instrument panel junction block assy and body ground.

      Standard: 

    INSTRUMENT PANEL JUNCTION BLOCK ASSY AND BODY GROUND

    Tester connection Condition Specified condition
    B8-7 - Body ground Light control switch TAIL and Fog lamp switch ON Below 1 V
    B8-7 - Body ground Light control switch TAIL and Fog lamp switch ON 10 to 14 V
    Fig 2: Identifying Instrument Panel Junction Block Assy
    G02630069Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. NG: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN  PROBLEM SYMPTOMS TABLE  
    2. OK: GO TO THE NEXT STEP 
  4. INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSY 
    1. Measure voltage between each of the terminals as shown in Fig 3 .

      Standard: 

    Fig 3: Instrument Panel Junction Block Table
    G02630070Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Fig 4: Identifying Instrument Panel Junction Block Assy (Front Side)
    G02630071Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Fig 5: Identifying Instrument Panel Junction Block Assy (Back Side)
    G02630072Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. NG: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN  PROBLEM SYMPTOMS TABLE  
    2. OK: REPAIR OR REPLACE HARNESS OR CONNECTOR