Back Door Glass: Installation

1. Using a knife, cut away any rough areas on the body.

   HINT:

   Leave as much of the adhesive on the body as possible.

   Fig 1: Leave As Much Of Adhesive On Body As Possible

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Clean the cutting surface of the adhesive with a piece of shop rag saturated in cleaner.

HINT:

Even if all the adhesive has been removed, clean the body.

1. Using a scraper, remove the adhesive sticking to the glass.
2. Clean the glass with cleaner.

Fig 2: Removing Adhesive Sticking To Glass

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the damaged clips and spacers.
2. Cut off the old adhesive around the clips and spacers installation area.
   NOTE: Be careful not to damage the back door glass.
3. Clean the installation area.
4. Attach new clips and spacers to the glass, as shown in the illustration.

   A: 24.3 mm (0.957 in.) 

   B: 18.6 mm (0.732 in.) 

   C: 33.1 mm (1.303 in.) 

   D: 52.8 mm (2.079 in.) 

   E: 14.4 mm (0.567 in.) 

   F: 18 mm (0.71 in.) 

   G: 156.6 mm (6.165 in.) 

   H: 176.8 mm (6.961 in.) 

Fig 3: Replacing Clips And Spacers

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install a new back window molding as shown in the illustration.

Fig 4: Installing New Back Window Molding

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using a brush, coat Primer M to exposed part of body on the vehicle side.

Fig 5: Coating Primer M To Exposed Part Body On Vehicle Side

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a brush or sponge, coat the edge of the glass and contact surface with Primer G.
2. When the primers coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.

Fig 6: Coating Contact Surface Glass With Primer G

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Cut off the tip of the cartridge nozzle.

   HINT:

   After cutting off the tip, use all adhesive within the time described in the table below.

   TEMPERATURE SPECIFICATION
   
   

   Temperature	Tackfree time
   35 °C(95 °F)	15 minutes
   20 °C(68 °F)	100 minutes
   5 °C(41 °F)	8 hours

2. Load the cartridge into the sealer gun.
3. Coat the glass with adhesive, as shown in the illustration.

   A: 8.0 mm (0.315 in.) 

   B: 12.0 mm (0.472 in.) 

Fig 7: Applying Adhesive

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the glass to the body.
2. Hold back door glass in place securely with protective tape or equivalent until the adhesive hardens.

1. Conduct a leak test after the hardening time has elapsed.
2. Seal any leak with sealant.

   Part No. 08833-00030 or equivalent 

(See  REASSEMBLY  ) 

1. Back door garnish
2. Center back door garnish
3. Inside handle bezel
4. Assist grip
5. Assist grip plugs