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Inspection Procedure

  1. INSPECT CRUISE CONTROL MAIN SWITCH 
    1. Disconnect the cruise control main switch connector.
    2. Measure the resistance between terminals 1 and 3 of the cruise control main switch connector when the cruise control main switch is operated.

      Standard: 

      CRUISE CONTROL MAIN SWITCH TERMINALS RESISTANCE

      Switch position Specified value
      Neutral 10 kΩ or higher
      +/RES 210 to 270 Ω
      -/SET 560 to 700 Ω
      CANCEL 1,380 to 1,700 Ω
    3. Fig 1: Identifying Cruise Control Main Switch Terminals
      G03007925Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Measure the resistance between terminals 1 and 3 of the cruise control main switch connector when the main switch is held on and off.

      Standard: 

      CRUISE CONTROL MAIN SWITCH TERMINALS RESISTANCE

      Switch position Tester connection Specified value
      OFF 1 - 3 10 kΩ or higher
      ON 1 - 3 Below 1 Ω
    5. Measure the resistance between terminals 1 and 2 of the cruise control main switch connector when the mode switch is operated.

      Standard: 

      CRUISE CONTROL MAIN SWITCH TERMINALS RESISTANCE

      Switch position Tester connection Specified value
      MODE 1 - 2 Below 1 Ω
    1. NG: REPLACE CRUISE CONTROL MAIN SWITCH (See  CRUISE CONTROL MAIN SWITCH  ) 
    2. OK: GO TO NEXT STEP. 
  2. CHECK WIRE HARNESS AND CONNECTOR (CRUISE CONTROL MAIN SWITCH-SPIRAL CABLE SUB-ASSY) 
    1. Turn the ignition switch OFF.
    2. Disconnect the cruise control main switch connector and spiral cable connector.
    3. Check for an open circuit in harness and connector.

      Standard: 

      CRUISE CONTROL MAIN SWITCH AND SPIRAL CABLE CONNECTOR TERMINALS RESISTANCE

      Terminal No. Specified value
      A-1 - B-2 Below 1 Ω
      A-3 - B-3 Below 1 Ω
      A-4 - B-1 Below 1 Ω
    4. Connect the spiral cable connector.
    5. Check for a short circuit in harness and connector.

      Standard: 

      CRUISE CONTROL MAIN SWITCH CONNECTOR TERMINALS RESISTANCE

      Terminal No. Specified value
      B-2 - Body ground 10 kΩ or higher
      B-3 - Body ground 10 kΩ or higher
    6. Fig 2: Checking Cruise Control Main Switch And Spiral Cable Connector Terminals For Open Circuit
      G03007926Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. NG: REPAIR OR REPLACE WIRE HARNESS OR CONNECTOR 
    2. OK: GO TO NEXT STEP. 
  3. INSPECT SPIRAL CABLE SUB-ASSY 
    1. Disconnect the spiral cable sub-assy connector.
    2. Measure the resistance between terminals A and C13 of spiral cable sub-assy.

      Standard: 

      SPIRAL CABLE SUB-ASSY TERMINALS RESISTANCE

      Terminal No. Specified value
      A-1 - C13-7 Below 1 Ω
      A-3 - C13-1 Below 1 Ω
      A-4 - C13-2 Below 1 Ω
      Fig 3: Identifying Spiral Cable Sub-Assy Terminals
      G03007927Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. NG: REPLACE SPIRAL CABLE SUB-ASSY 
    2. OK: GO TO NEXT STEP. 
  4. CHECK WIRE HARNESS AND CONNECTOR (SPIRAL CABLE SUB-ASSY - ECM) 
    1. Check for an open or short circuit in harness and connector between the spiral cable sub-assy and ECM (See ELECTRONIC CIRCUIT INSPECTION PROCEDURE ).
    1. NG: REPAIR OR REPLACE WIRE HARNESS OR CONNECTOR 
    2. OK: GO TO NEXT STEP. 
  5. CHECK WIRE HARNESS AND CONNECTOR (SPIRAL CABLE SUB-ASSY - BODY GROUND) 
    1. Check for an open circuit in harness and connector between the spiral cable sub-assy and body ground (See ELECTRONIC CIRCUIT INSPECTION PROCEDURE ).
    1. NG: REPAIR OR REPLACE WIRE HARNESS OR CONNECTOR 
    2. OK: GO TO NEXT STEP. 
  6. INSPECT ECM 
    1. Remove the ECM with connector.
    2. Fig 4: Identifying ECM Connector Terminal (CCS)
      G03007928Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Turn the ignition switch ON.
    4. Measure the voltage between terminal CCS (E6-24) of ECM and body ground, according to the cruise control main switch position as shown in the chart below.

      Standard: 

      ECM CONNECTOR TERMINALS VOLTAGE

      Switch position Specified value
      Neutral 10 to 16 V
      CANCEL 6.6 to 10.1 V
      -/SET 4.5 to 7.1 V
      +/RES 2.3 to 4.0 V
      Main switch ON Below 1 V
    5. Measure the voltage between terminal CCHG (E7-28) of ECM and body ground, according to the cruise control main switch position as shown in the chart below.

      Standard: 

      ECM CONNECTOR TERMINALS VOLTAGE

      Switch position Specified value
      MODE Below 1 V
      Neutral 10 to 14 V
      Fig 5: Identifying ECM Connector Terminal (CCHG)
      G03007929Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. NG: REPLACE ECM (See  ECM (3MZ-FE)  ) 
    2. OK: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN ON  PROBLEM SYMPTOMS TABLE