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Integration Relay: Inspection

  1. INSPECT INTEGRATION RELAY 
    NOTE:
    • Some relays are built into the integration relay (unit: A). The integration relay cannot be disassembled. If there is a malfunction in the circuit of the integration relay, replace the integration relay.
    • The internal circuit of the integration relay is as shown in the illustration. Inspect the integration relay using the following procedures.
      Fig 1: Inner Circuit Diagram Of Integration Relay
      G04018127Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Measure the resistance of the C/OPN relay.
      1. Connect the battery's positive (+) lead to terminal 2A-8 and negative (-) lead to terminal 2B-33. Using an ohmmeter, check resistance between the terminals when battery voltage is applied between the terminals.

        Standard resistance 

        TERMINALS RESISTANCE SPECIFICATIONS

        Tester Connection Specified Condition
        2C-2 - 2B-7  Below 1 Ω 
        2C-1 - 2B-8  10 kΩ or higher 
      2. Connect the battery's positive (+) lead to terminals 2A-8 and 2C-1, and negative (-) lead to terminal 2B-3 and 2B-7. Using an ohmmeter, check that there is resistance between terminals 2C-1 and 2B-8 when battery voltage is applied between the terminals.

        Standard resistance 

        TERMINALS RESISTANCE SPECIFICATIONS

        Tester Connection Specified Condition
        2C-1 - 2B-8  Below 1 Ω (when battery voltage is applied to terminals 2A-8 and 2B-3, and 2C-1 and 2B-7) 
        Fig 2: Identifying Integration Relay Connectors
        G04018128Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance of the EFI MAIN relay.
      1. Remove the EFI fuse. Using an ohmmeter, measure the resistance between the terminals.

        Standard resistance 

        EFI MAIN RELAY TERMINALS RESISTANCE SPECIFICATIONS

        Tester Connection Specified Condition
        2A-6 - 2A-7  Below 1 Ω 
        EFI fuse terminal 2 - 2A-8  10 kΩ or higher 
      2. Connect the battery's positive (+) lead to terminal 2A-6 and negative (-) lead to terminal 2A-7. Using an ohmmeter, check that there is resistance between EFI fuse terminal 2 and terminal 2A-8 when battery voltage is applied between the terminals.

        Standard resistance 

        EFI MAIN RELAY TERMINALS RESISTANCE SPECIFICATIONS

        Tester Connection Specified Condition
        EFI fuse terminal 2 - terminal 2A-8  Below 1 Ω (when battery voltage is applied to terminals 2A-6 and 2A-7) 
        Fig 3: Identifying Integration Relay Connectors And EFI Fuse
        G04018129Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Measure the resistance of the EFI NO. 2 relay.
      1. Using an ohmmeter, measure the resistance between the terminals.

        Standard resistance 

        TERMINALS RESISTANCE SPECIFICATIONS

        Tester Connection Specified Condition
        2B-3 - 2A-8  Below 1 Ω 
        2B-7 - 2C-1  10 kΩ or higher 
      2. Connect the battery's positive (+) lead to terminal 2A-8 and negative (-) lead to terminal 2B-3. Using an ohmmeter, check that there is resistance between terminals 2B-7 and 2C-1 when battery voltage is applied between the terminals.

        Standard resistance 

        TERMINALS RESISTANCE SPECIFICATIONS

        Tester Connection Specified Condition
        2B-7 - 2C-1  Below 1 Ω (when battery voltage is applied to terminals 2B-3 and 2A-8) 
        Fig 4: Identifying Integration Relay Connectors
        G04018130Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Measure the resistance of the EFI INJ relay.
      1. Remove the INJ fuse. Using an ohmmeter, measure the resistance between the terminals.

        Standard resistance 

        EFI INJ RELAY TERMINALS RESISTANCE SPECIFICATIONS

        Tester Connection Specified Condition
        2A-1 - 2A-3  Below 1 Ω 
        INJ fuse terminal 2 - C4  10 kΩ or higher 
      2. Connect the battery's positive (+) lead to terminal 2A-1 and negative (-) lead to terminal 2A-3. Using an ohmmeter, check that there is resistance between INJ fuse terminals 2 and terminal 2A-4 when battery voltage is applied between the terminals.

        Standard resistance 

        EFI INJ RELAY TERMINALS RESISTANCE SPECIFICATIONS

        Tester Connection Specified condition
        INJ fuse terminal 2 - terminal 2A-4  Below 1 Ω (when battery voltage is applied to terminals 2A-1 and 2A-3) 
        Fig 5: Identifying Integration Relay Connectors And INJ Fuse
        G04018131Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002