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EVAP System: Wiring Diagram

Refer to DTC P0450 .

NOTE: The intelligent tester is required to conduct the following diagnostic troubleshooting procedure.

HINT:

  1. CONFIRM DTC 
    1. Turn the engine switch off and wait for 10 seconds.
    2. Turn the engine switch on (IG).
    3. Turn the engine switch off and wait for 10 seconds.
    4. Connect the intelligent tester to the CAN VIM. Then connect the CAN VIM to the DLC3.
    5. Turn the engine switch on (IG).
    6. Enter the following menus: DIAGNOSIS / ENHANCED OBD II / DTC INFO / CURRENT CODES.
    7. Confirm DTCs and freeze frame data.

    If any EVAP system DTCs are set, the malfunctioning area can be determined using the table below.

    NOTE: If the 0.02 inch reference pressure difference between the first and second checks is greater than the specification, the DTCs corresponding to the reference pressure (P043E, P043F, P0441, P0455, P0456, P2401 and P2420) will all be stored.
    Fig 1: DTC Chart
    G04043804Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. PERFORM EVAP SYSTEM CHECK (AUTO OPERATION) 
    NOTE:
    • In the EVAP SYSTEM CHECK (AUTO OPERATION), the series of 5 EVAP SYSTEM CHECK step are performed automatically. It takes a maximum of approximately 18 minutes.
    • Do not perform the EVAP SYSTEM CHECK when the fuel tank is more than 90% full because the cut-off valve may be closed, making the leak check of the fuel tank unavailable.
    • Do not run the engine in this step.
    • When the temperature of the fuel is 35°C (95°F) or more, a large amount of vapor forms and any check results become inaccurate. When performing the EVAP SYSTEM CHECK, keep the temperature below 35°C (95°F).
    1. Clear the DTCs (See DTC CHECK / CLEAR ).
    2. Enter the following menus: DIAGNOSIS / ENHANCED OBD II / SYSTEM CHECK / EVAP SYS CHECK / AUTO OPERATION.
    3. After the EVAP SYSTEM CHECK is completed, check for pending DTCs by entering the following menus: DIAGNOSIS / ENHANCED OBD II / DTC INFO / PENDING CODES.

    HINT:

    If no pending DTC is displayed, perform the Monitor Confirmation after the repair is completed. After this confirmation, check for pending DTCs. If no DTC is displayed, the EVAP system is normal.

  3. PERFORM EVAP SYSTEM CHECK (MANUAL OPERATION) 
    Fig 2: EVAP System Check Chart (Manual Operation)
    G04043805Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:
    • In the EVAP SYSTEM CHECK (MANUAL OPERATION), the series of 5 EVAP SYSTEM CHECK step are performed manually.
    • Do not perform the EVAP SYSTEM CHECK when the fuel tank is more than 90% full because the cut-off valve may be closed, making the leak check of the fuel tank unavailable.
    • Do not run the engine in this step.
    • When the temperature of the fuel is 35°C (95°F) or more, a large amount of vapor forms and any check results become inaccurate. When performing the EVAP SYSTEM CHECK, keep the temperature below 35°C (95°F).
    1. Clear the DTCs (See DTC CHECK / CLEAR ).
    2. Enter the following menus: DIAGNOSIS / ENHANCED OBD II / SYSTEM CHECK / EVAP SYS CHECK / MANUAL OPERATION.
  4. PERFORM EVAP SYSTEM CHECK (STEP 1/5) 
    Fig 3: EVAP System Check Chart (Step 1/5)
    G04043806Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Check the EVAP pressure in step 1/5.

    Result 

    RESULT

    DTC No. (1) Test Result Suspected Trouble Area Proceed to
    - Virtually no variation in EVAP pressure Not yet determined A
    P0451 EVAP pressure fluctuates by +-0.3 kPa (2.25 mmHg) or more Pressure sensor noise B
    (1) The DTCs related to the EVAP system are displayed on the intelligent tester when checking.

    B : Go to step  30

    A : Go To Next Step 

  5. PERFORM EVAP SYSTEM CHECK (STEP 1/5 TO 2/5) 
    Fig 4: EVAP System Check Chart (Step 1/5 To 2/5))
    G04043807Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Check the EVAP pressure in step 1/5 and 2/5.

    Result 

    RESULT

    DTC No. (1) Test Result Suspected Trouble Area Proceed to
    - Virtually no variation in EVAP pressure during step 1/5. Then decreases to 0.02 inch leak pressure standard Not yet determined A
    P2402 Small difference between EVAP pressures during steps 1/5 and 2/5 Vacuum pump stuck ON B
    (1) The DTCs related to the EVAP system are displayed on the intelligent tester when checking.

    HINT:

    The first 0.02 inch leak pressure standard is the value determined in step 2/5.

    B : Go to step  23

    A : Go To Next Step 

  6. PERFORM EVAP SYSTEM CHECK (STEP 2/5) 
    Fig 5: EVAP System Check Chart (Step 2/5)
    G04043808Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    HINT:

    Make a note of the pressures checked in the steps below.

    1. Check the EVAP pressure 4 seconds after the vacuum pump is activated*.
    2. Check the EVAP pressure again when it has stabilized. This pressure is the 0.02 inch leak pressure standard.

    *: The vacuum pump begins to operate as step 1/5 is proceeded to step 2/5.

    Result 

    RESULT

    DTC No. (1) Test Result Suspected Trouble Area Proceed to
    - EVAP pressure in step (b) between - 4.85 kPa and -1.06 kPa (-36.38 mmHg and -7.95 mmHg) Not yet determined A
    P043F and P2401 EVAP pressure in step (b) -1.06 kPa (- 7.95 mmHg) or more
    • 0.02 inch orifice high-flow 
    • Vacuum pump stuck OFF 
    B
    P043E EVAP pressure in step (b) below -4.85 kPa (-36.38 mmHg) 0.02 inch orifice clogged C
    P2419 EVAP pressure in step (a) more than - 1.06 kPa (-7.95 mmHg) Vent valve stuck closed D
    (1) The DTCs related to the EVAP system are displayed on the intelligent tester when checking.

    B : Go to step  11

    C : Go to step  30

    D : Go to step 19) REPLACE AIR FUEL RATIO SENSOR

    A : Go To Next Step 

  7. PERFORM EVAP SYSTEM CHECK (STEP 2/5 TO 3/5) 
    Fig 6: EVAP System Check Chart (Step 2/5 To 3/5)
    G04043809Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Check the EVAP pressure in step 3/5.

    Result 

    RESULT

    DTC No. (1) Test Result Suspected Trouble Area Proceed to
    - EVAP pressure increases by 0.3 kPa (2.25 mmHg) or more within 10 seconds of proceeding from step 2/5 to step 3/5 Not yet determined A
    P2420 No variation in EVAP pressure despite proceeding from step 2/5 to step 3/5 Vent valve stuck open (vent) B
    P0451 No variation in EVAP pressure during steps 1/5 through 3/5 Pressure sensor malfunction (stuck) C
    (1) The DTCs related to the EVAP system are displayed on the intelligent tester when checking.

    B : Go to step  20

    C : Go to step  30

    A : Go To Next Step 

  8. PERFORM EVAP SYSTEM CHECK (STEP 3/5) 
    Fig 7: EVAP System Check Chart (Step 3/5)
    G04043810Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Wait until the EVAP pressure change is less than 0.1 kPa (0.75 mmHg) for 30 seconds.
    2. Measure the EVAP pressure and record it.

    HINT:

    A few minutes are required for the EVAP pressure to become saturated. When there is little fuel in the fuel tank, it takes up to 15 minutes.

  9. PERFORM EVAP SYSTEM CHECK (STEP 4/5) 
    Fig 8: EVAP System Check Chart (Step 4/5)
    G04043811Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Check the EVAP pressure in step 4/5.

    Result 

    RESULT

    DTC No. (1) Test Result Suspected Trouble Area Proceed to
    - EVAP pressure increases by 0.3 kPa (2.25 mmHg) or more within 10 seconds of proceeding from step 3/5 to step 4/5 Not yet determined A
    P0441 EVAP pressure increases by 0.3 kPa (2.25 mmHg) or more within 10 seconds of proceeding from step 3/5 to step 4/5 Problems in EVAP hose between EVAP VSV and intake manifold B
    P0441 Variation in EVAP pressure less than 0.3 kPa (2.25 mmHg) for 10 seconds, after proceeding from step 3/5 to step 4/5 EVAP VSV stuck closed C
    (1) The DTCs related to the EVAP system are displayed on the intelligent tester when checking.

    B : Go to step  15

    C : Go to step  12

    A : Go To Next Step 

  10. PERFORM EVAP SYSTEM CHECK (STEP 5/5) 
    Fig 9: EVAP System Check Chart (Step 5/5)
    G04043812Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Check the EVAP pressure in step 5/5.
    2. Compare the EVAP pressure in step 3/5 and the second 0.02 inch leak pressure standard (step 5/5).

    Result 

    RESULT

    DTC No. (1) Test Result Suspected Trouble Area Proceed to
    - EVAP pressure (step 3/5) lower than second 0.02 inch leak pressure standard (step 5/5) Not yet determined A
    P0441 and P0455 EVAP pressure (step 3/5) higher than [second 0.02 inch leak pressure standard (step 5/5) x 0.2]
    • EVAP VSV stuck open
    • EVAP gross leak
    B
    P0456 EVAP pressure (step 3/5) higher than second 0.02 inch leak pressure standard (step 5/5) EVAP small leak C
    (1) The DTCs related to the EVAP system are displayed on the intelligent tester when checking.

    A : Go to step  36

    B : Go to step  12

    C: Go To Next Step 

  11. PERFORM EVAP SYSTEM CHECK (STEP 3/5) 
    Fig 10: EVAP System Check Chart (STEP 3/5)
    G04043813Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Check the EVAP pressure in step 3/5.

    Result 

    RESULT

    DTC No. (1) Test Result Suspected Trouble Area Proceed to
    P043F EVAP pressure less than [0.02 inch leak pressure standard] measured at 2/5 0.02 inch orifice high-flow A
    P2401 EVAP pressure almost same as [0.02 inch leak pressure standard] measured at 2/5 Vacuum pump stuck OFF B
    (1) The DTCs related to the EVAP system are displayed on the intelligent tester when checking.

    HINT:

    The first 0.02 inch leak pressure standard is the value determined in step 2/5.

    A : Go to step  30

    B : Go to step  23

  12. PERFORM ACTIVE TEST BY INTELLIGENT TESTER (EVAP VSV) 
    1. Enter the following menus: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / EVAP VSV.
    2. Disconnect the hose (connected to the canister) from the EVAP VSV.
    3. Turn the engine switch on (IG).
    4. Using the tester, turn the EVAP VSV OFF.
    5. Use your finger to confirm that the EVAP VSV has no suction.
    6. Using the tester, turn the EVAP VSV ON.
    7. Use your finger to confirm that the EVAP VSV has suction.

    Result 

    Fig 11: Disconnecting Hose (Connected To Canister) From EVAP VSV
    G04043814Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    RESULT

    Test Result Suspected Trouble Area Proceed to
    No suction when EVAP VSV turned OFF, and suction applied when turned ON EVAP VSV normal A
    Suction applied when EVAP VSV turned OFF EVAP VSV stuck open B
    No suction when EVAP VSV turned ON
    • EVAP VSV stuck closed 
    • Problems with EVAP hose between EVAP VSV and intake manifold 
    C

    B : Go to step  14

    C : Go to step  15

    A : Go To Next Step 

  13. CHECK FUEL TANK CAP 
    1. Check that the fuel tank cap is correctly installed.
    2. Confirm that the fuel tank cap is tightened until a few click sounds are heard.

    HINT:

    If an EVAP tester is available, check the fuel tank cap using the tester.

    1. Remove the fuel tank cap and install it onto the fuel tank cap adaptor.
    2. Connect an EVAP tester pump hose to the adaptor, and pressurize the cap to 3.2 to 3.7 kPa (24 to 28 mmHg) using an EVAP tester pump.
    3. Seal the adaptor and wait for 2 minutes.
    4. Check the pressure. If the pressure is 2 kPa (15 mmHg) or more, the fuel tank cap is normal.

    Result 

    RESULT

    Test Result Suspected Trouble Area Proceed to
    Fuel tank cap correctly installed - A
    Fuel tank cap loose
    • Fuel tank cap improperly installed 
    • Defective fuel tank cap 
    • Fuel tank cap does not meet OEM specifications 
    B
    No fuel tank cap - C

    A : Go to step  29

    B : Go to step  27

    C : Go to step  28

  14. INSPECT DUTY VACUUM SWITCHING VALVE (EVAP VSV) 
    1. Turn the engine switch off.
    2. Disconnect the E15 EVAP VSV connector.
    3. Disconnect the hose (connected to the canister) from the EVAP VSV.
    4. Start the engine.
    5. Use your finger to confirm that the EVAP VSV has no suction.

    Result 

    RESULT

    Test Result Suspected Trouble Area Proceed to
    No suction ECM A
    Suction applied EVAP VSV B

    A : Go to step  35

    B : Go to step  31

    Fig 12: Disconnecting Hose (Connected To Canister) From EVAP VSV
    G04043815Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. CHECK EVAP HOSE (EVAP VSV - THROTTLE BODY) 
    1. Disconnect the hose (connected to the throttle body) from the EVAP VSV.
    2. Turn the engine switch on (IG).
    3. Use your finger to confirm that the hose has suction.

      Result 

      RESULT

      Test Result Suspected Trouble Area Proceed to
      Suction applied EVAP hose between EVAP VSV and throttle body normal A
      No suction
      • Intake manifold port 
      • EVAP hose between EVAP VSV and throttle body 
      B
      Fig 13: Disconnecting Hose (Connected To Throttle Body) From EVAP VSV
      G04043816Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Reconnect the hose.

    B : Go to step  26

    A : Go To Next Step 

  16. INSPECT DUTY VACUUM SWITCHING VALVE (EVAP VSV) 
    1. Remove the EVAP VSV connector.
    2. Apply battery voltage to the terminals of the EVAP VSV.
    3. Using compressed air, confirm that air flows from port A to port B.

      Result 

      RESULT

      Test Result Suspected Trouble Area Proceed to
      Air flows EVAP VSV normal A
      No air flows EVAP VSV B
    4. Install the EVAP VSV.

    B : Go to step  31

    Fig 14: Inspecting Duty Vacuum Switching Valve (EVAP VSV)
    G04043817Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    A : Go To Next Step 

  17. CHECK HARNESS AND CONNECTOR (POWER SOURCE OF EVAP VSV) 
    1. Disconnect the E15 EVAP VSV connector.
    2. Turn the engine switch on (IG).
    3. Measure the voltage between terminal 1 of EVAP VSV connector and body ground.

      Result 

      RESULT

      Test Result Suspected Trouble Area Proceed to
      Between 11 V and 14 V Normal A
      Other than result above Wire harness or connectors between EVAP VSV and ECM B
    4. Reconnect the EVAP VSV connector.

    B : Go to step  32

    Fig 15: Identifying E15 EVAP VSV Connector Terminals
    G04043818Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    A : Go To Next Step 

  18. CHECK HARNESS AND CONNECTOR (EVAP VSV - ECM) 
    1. Disconnect the E3 ECM connector and the E15 EVAP VSV connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      Fig 16: Identifying E3 ECM Connector
      G04043819Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      STANDARD RESISTANCE

      Tester Connection Specified Condition
      E3-11 (PRG) - E15-2 Below 1 Ω
      E3-11 (PRG) - Body ground 10 kΩ or higher
      E15-2 - Body ground 10 kΩ or higher
    3. Reconnect the EVAP VSV connector.
    4. Reconnect the ECM connector.

    OK : Go to step  35

    NG : Go to step  32

  19. PERFORM ACTIVE TEST BY INTELLIGENT TESTER (FOR VENT VALVE) 
    1. Turn the engine switch on (IG).
    2. Enter the following menus: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / VENT VALVE (ALONE).
    3. Measure the voltage between terminal VPMP of the ECM connector and body ground when the vent valve is turned ON (close) and OFF (vent) using the tester.

    Result 

    Fig 17: Identifying A6 ECM Connector
    G04043820Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    RESULT

    Test Result Suspected Trouble Area Proceed to
    Between 9 V and 14 V when OFF Below 3 V when ON Vent valve A
    Below 3 V when OFF and ON ECM B

    A : Go to step  22

    B : Go to step  35

  20. PERFORM ACTIVE TEST BY INTELLIGENT TESTER (FOR VENT VALVE) 
    1. Turn the engine switch on (IG).
    2. Enter the following menus: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / VENT VALVE (ALONE).
    3. Measure the voltage between terminal VPMP of the ECM connector and body ground when the vent valve is turned ON (close) and OFF (vent) using the tester.

    Result 

    Fig 18: Identifying A6 ECM Connector
    G04043821Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    RESULT

    Test Result Suspected Trouble Area Proceed to
    Between 3 V when OFF and ON Power source of vent valve A
    Between 9 V and 14 V when OFF Below 3 V when ON Vent valve B
    Between 9 V and 14 V when OFF and ON ECM C

    B : Go to step  22

    C : Go to step  35

    A : Go To Next Step 

  21. INSPECT CANISTER ASSEMBLY (POWER SOURCE FOR VENT VALVE) 
    1. Turn the engine switch off.
    2. Disconnect the Q49 canister connector.
    3. Turn the engine switch on (IG).
    4. Measure voltage between terminal 9 of the canister connector and body ground.

      Result 

      Fig 19: Identifying Q49 Canister Connector
      G04043822Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      RESULT

      Test Result Suspected Trouble Area Proceed to
      Between 9 V and 14 V Normal A
      Between 0 V and 3 V Power source wire harness of vent valve B
    5. Reconnect the canister connector.

    B : Go to step  32

    A : Go To Next Step 

  22. INSPECT CANISTER ASSEMBLY (VENT VALVE OPERATION) 
    1. Turn the engine switch off.
    2. Disconnect the Q49 canister connector.
    3. Apply the battery voltage to terminals 9 and 8 of the pump module.
    4. Touch the pump module to confirm the vent valve operation.

      Result 

      Fig 20: Identifying Q49 Canister Connector
      G04043823Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      RESULT

      Test Result Suspected Trouble Area Proceed to
      Operating Wire harness between vent valve and ECM A
      Not operating Vent valve B
    5. Reconnect the canister connector.

    A : Go to step  32

    B : Go to step  30

  23. PERFORM ACTIVE TEST BY INTELLIGENT TESTER (FOR PUMP MODULE (VACUUM CAP)) 
    1. Enter the following menus: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / VACUUM PUMP (ALONE).
    2. Measure the voltage between MPMP terminal of ECM connector and body ground when the vacuum pump is turned ON and OFF using the tester.

    Result 

    RESULT

    Test Result Suspected Trouble Area Proceed to
    Between 0 V and 3 V when OFF Between 9 V and 14 V when ON ECM normal A
    Between 9 V and 14 V when OFF Between 0 V and 3 V when ON ECM B

    B : Go to step  35

    Fig 21: Identifying A6 ECM Connector
    G04043824Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    A : Go To Next Step 

  24. CHECK HARNESS AND CONNECTOR (PUMP MODULE - ECM) 
    1. Turn the engine switch off.
    2. Disconnect the Q49 canister connector.
    3. Turn the engine switch on (IG).
    4. On the intelligent tester, enter the following menus: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / VACUUM PUMP (ALONE).
    5. Turn the vacuum pump ON.
    6. Measure the voltage between terminal 1 of the canister connector and body ground.

      Result 

      RESULT

      Test Result Suspected Trouble Area Proceed to
      Between 9 V and 14 V Normal A
      Between 0 V and 3 V Wire harness between ECM and vacuum pump B
      Fig 22: Identifying Q49 Canister Connector
      G04043825Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Reconnect the canister connector.

    B : Go to step  32

    A : Go To Next Step 

  25. CHECK HARNESS AND CONNECTOR (PUMP MODULE - GROUND) 
    1. Turn the engine switch off.
    2. Disconnect the Q49 canister connector.
    3. Measure the resistance between terminal 6 of the canister connector and body ground.

      Result 

      RESULT

      Test Result Suspected Trouble Area Proceed to
      Below 1 Ω Vacuum Pump A
      10 kΩ or higher Wire harness between vacuum pump and body ground B
    4. Reconnect the canister connector.

    A : Go to step  30

    B : Go to step  32

  26. INSPECT THROTTLE BODY (EVAP PURGE PORT) 
    Fig 23: Identifying Q49 Canister Connector Terminals
    G04043826Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Turn the engine switch off.
    2. Disconnect the EVAP hose from the intake manifold.
    3. Turn the engine switch on (IG).
    4. Use your finger to confirm that the port of the intake manifold has suction.

      Result 

      RESULT

      Test Result Suspected Trouble Area Proceed to
      Suction applied EVAP hose between intake manifold and EVAP VSV A
      No suction Intake manifold B
    5. Reconnect the EVAP hose.

    A : Go to step  33

    B : Go to step  34

  27. REINSTALL OR REPLACE FUEL TANK CAP 

    HINT:

    • When reinstalling the fuel tank cap, tighten it until a few click sounds are heard.
    • When replacing the fuel tank cap, use a fuel tank cap that meets OEM specifications, and install it until a few click sounds are heard.

    NEXT : Go to step  37

  28. REPLACE FUEL TANK CAP 

    HINT:

    When installing the fuel tank cap, tighten it until a few click sounds are heard.

    NEXT : Go to step  37

  29. REPAIR EVAP LEAK PART 
    1. Disconnect the pressure gauge to the canister with the adapter.
      Fig 24: Disconnecting Pressure Gauge To Canister With Adapter
      G04043827Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the pressure gauge to the canister with the adapter.
      Fig 25: Connecting Pressure Gauge To Canister With Adapter
      G04043828Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, pinch the rubber tube to close the canister passage to air.
    4. Pressurize the EVAP system to 3.2 to 3.7 kPa (24 to 28 mmHg).
    5. Apply soapy water to the piping and connecting parts of the EVAP system. Check for areas where bubbles appear. This indicates leaking points.
    6. Repair or replace leaking parts.

    HINT:

    • If the system has leaks, a whistling sound will be heard.
    • Disconnect the hose between the canister and the fuel tank from the canister. Close the canister hose connected to the fuel tank, and conduct an inspection. In this way, the fuel tank can be excluded as an area suspected of causing fuel leaks.

    NEXT : Go to step  37

  30. REPLACE CANISTER 

    NEXT : Go to step  37

  31. REPLACE DUTY VACUUM SWITCHING VALVE (EVAP VSV) 
    1. Disconnect the connector and hoses from the EVAP VSV.
    2. Remove the EVAP VSV.
    3. Install a new EVAP VSV.
    4. Reconnect the connector and hoses.

    NEXT : Go to step  37

  32. REPAIR OR REPLACE HARNESS OR CONNECTOR 
    Fig 26: Identifying Connector And Hoses Of EVAP VSV
    G04043829Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NEXT : Go to step  37

  33. REPLACE EVAP HOSE (THROTTLE BODY - EVAP VSV) 

    NEXT : Go to step  37

  34. INSPECT THROTTLE BODY (EVAP PURGE PORT) 
    1. Remove the throttle body.
    2. Check that the EVAP purge port of the throttle body is not clogged. If necessary, replace the throttle body.

    NEXT : Go to step  37

  35. REPLACE ECM 

    NEXT : Go to step  37

  36. REPAIR OR REPLACE PARTS AND COMPONENTS INDICATED BY OUTPUT DTCS 
    1. Repair the malfunctioning areas indicated by the DTCs that had been confirmed when the vehicle was brought in.

    NEXT : Go to step  37

  37. PERFORM EVAP SYSTEM CHECK (AUTO OPERATION) 

    HINT:

    • In the EVAP SYSTEM CHECK (AUTO OPERATION), the series of 5 EVAP SYSTEM CHECK step are performed automatically. It takes a maximum of approximately 18 minutes.
    • Do not perform the EVAP SYSTEM CHECK when the fuel tank is more than 90% full because the cut-off valve may be closed, making the leak check of the fuel tank unavailable.
    • Do not run the engine in this step.
    • When the temperature of the fuel is 35°C (95°F) or more, a large amount of vapor forms and any check results become inaccurate. When performing an EVAP SYSTEM CHECK, keep the temperature below 35°C (95°F).
    1. Clear the DTCs (See DTC CHECK / CLEAR ).
    2. On the intelligent tester, enter the following menus: DIAGNOSIS / ENHANCED OBD II / SYSTEM CHECK / EVAP SYS CHECK / AUTO OPERATION.
    3. After the SYSTEM CHECK is completed, check for pending DTCs by entering the following menus: DIAGNOSIS / ENHANCED OBD II / DTC INFO / PENDING CODES.

      HINT:

      If no pending DTC is found, the repair has been successfully completed.

      END