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Inspection Procedure

  1. READ VALUE OF HAND-HELD TESTER 
    1. Connect the hand-held tester to the DLC3.
    2. Turn the ignition switch to the ON position.
    3. According to the display on the tester, read the "DATA LIST".
    Fig 1: Identifying Cruise Control Main Switch Position
    G03003840Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

    CC (ECM): 

    DATA LIST (CC (ECM))

    Item Measurement Item / Display (Range) Normal Condition Diagnostic Note
    MAI NSW (MAIN) Main SW signal (Main CPU) / ON or OFF ON: Main SW ON (Pushed on) OFF: Main SW OFF (Pushed off) -
    MAI NSW (SUB) Main SW signal (Sub CPU) / ON or OFF ON: Main SW ON (Pushed on) OFF: Main SW OFF (Pushed off)
    CANCEL SW CANCEL SW signal / ON or OFF ON: CANCEL SW ON OFF: CANCEL SW OFF -
    SET/COAST SW SET/COAST SW signal / ON or OFF ON: SET/COAST SW ON OFF: SET/COAST SW OFF -
    RES/ACC SW RES/ACC SW signal / ON or OFF ON: RES/ACC SW ON OFF: RES/ACC OFF -

    OK: When cruise control main switch operation is performed, the standard values will be above. 

    Result: 

    RESULT DETAIL

    OK A
    NG (All items are defective) B
    NG (One to four items are defective) C

    B: Go to step 2 

    C: REPLACE CRUISE CONTROL MAIN SWITCH ASSY (SEE  REPLACEMENT  ) 

    A: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN  PROBLEM SYMPTOMS TABLE  

  2. INSPECT CRUISE CONTROL MAIN SWITCH ASSY 
    1. Disconnect the cruise control main switch connector.
      Fig 2: Checking Cruise Control Main Switch Assy
      G03003841Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    2. Measure the resistance according to the value(s) in the table below.

      Standard: 

      CRUISE CONTROL MAIN SWITCH CONNECTOR TERMINALS RESISTANCE

      Switch condition Tester connection Resistance (Ω)
      Neutral A-2 - A-3, A-3 - A-4 10 kΩ or higher
      RES/ACC A-2 - A-3 210 to 270
      SET/COAST A-2 - A-3 560 to 700
      CANCEL A-2 - A-3 1,380 to 1,700
      Main Switch OFF A-2 - A-3 10 kΩ or higher
      Main Switch ON A-2 - A-3 Below 1 Ω
      MODE A-3 - A-4 Below 1 Ω

    NG: REPLACE CRUISE CONTROL MAIN SWITCH ASSY (SEE  REPLACEMENT  ) 

    OK: Go To Next Step. 

  3. INSPECT SPIRAL CABLE SUB-ASSY 
    1. Disconnect the spiral cable sub-assy connector.
    2. Measure the resistance according to the value(s) in the table below.

    Standard: 

    SPIRAL CABLE SUB-ASSY CONNECTOR TERMINALS RESISTANCE

    Terminal No. Specified value
    A-2 - C13-2 Below 1 Ω
    A-3 - C13-3 Below 1 Ω
    A-4 - C13-4 Below 1 Ω
    Fig 3: Identifying Spiral Cable Sub-Assy Connector
    G03003842Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

    NG: REPLACE SPIRAL CABLE SUB-ASSY (SEE  REPLACEMENT  ) 

    OK: Go To Next Step. 

  4. CHECK HARNESS AND CONNECTOR (SPIRAL CABLE SUB-ASSY - ECM) 
    1. Measure the resistance according to the value(s) in the table below.

    Standard: 

    SPIRAL CABLE SUB-ASSY AND ECM TERMINALS RESISTANCE

    Tester connection Condition Specified value
    C13-2 - E2-31 (CCS) Always Below 1 Ω
    C13-4 - E3-20 (CCHG) Always Below 1 Ω
    C13-2 - Body ground Always 10 kΩ or higher
    C13-4 - Body ground Always 10 kΩ or higher
    Fig 4: Identifying Spiral Cable Sub-Assy Connector
    G03003843Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    Fig 5: Disconnecting ECM Connector
    G03003844Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go To Next Step. 

  5. CHECK HARNESS AND CONNECTOR (SPIRAL CABLE SUB-ASSY - BODY GROUND) 
    1. Measure the resistance according to the value(s) in the table below.

    Standard: 

    SPIRAL CABLE SUB-ASSY CONNECTOR TERMINALS RESISTANCE

    Tester connection Condition Specified value
    C13-3 - Body ground Always Below 1 Ω

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Fig 6: Identifying Spiral Cable Sub-Assy Connector Terminals
    G03003845Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

    OK: REPLACE ECM (SEE  REPLACEMENT  )