Windshield Glass: Installation

1. Install 2 new stoppers to the vehicle body, as shown in the illustration.

Fig 1: Installing Windshield Glass No.1 Stopper

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat the installation part of the stopper with Primer G.
   NOTE:

   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.
   • Do not apply too much primer.
2. Install 2 new windshield glass stoppers onto the glass, as shown in the illustration.

Standard dimension 

Fig 2: Installing Windshield Glass No.2 Stopper

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1. Install a new windshield glass retainer to the glass, as shown in the illustration.

Fig 3: Installing Windshield Glass Retainer

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1. Coat the installation part of the dam with Primer G.
   NOTE:

   • Allow the primer coating to dry for 3 minutes or more.
   • Do not apply too much primer.
2. Install a new dam, applying double-sided tape all the way around the glass except where the dam is installed, as shown in the illustration.

Standard dimension 

Fig 4: Installing Window Glass Adhesive Dam

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Clean and shape the contact surface of the vehicle body.
   1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
      NOTE: Be careful not to damage the vehicle body.

      HINT:

      Leave as much adhesive on the vehicle body as possible.

   2. Clean the contact surface of the vehicle body with a piece of shop rag saturated with cleaner.

      HINT:

      Even if all the adhesive has been removed, clean the vehicle body.

   Fig 5: Cleaning And Shaping Adhesive

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Position the glass.
   1. Using a suction cup, place the glass in the correct position.
   2. Check that the whole contact surface of the glass rim is perfectly even.
   3. Place reference marks between the glass and vehicle body.
      NOTE: Check that the stoppers are attached to the vehicle body correctly.

      HINT:

      When reusing the glass, check and correct the reference mark positions.

   4. Remove the glass.
   Fig 6: Positioning Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a brush, coat the exposed part of the vehicle body on the vehicle side with Primer M.
   NOTE:

   • Allow the primer coating to dry for 3 minutes or more.
   • Do not coat the adhesive with Primer M.
   • Do not keep any of the opened Primer M for later use.
   Fig 7: Coating Exposed Part Of Vehicle Body On Vehicle Side With Primer M

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
   NOTE:

   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean shop rag before it dries.

   Fig 8: Coating Edge Of Glass And Contact Surface With Primer G

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Apply adhesive (Adhesive: Part No. 08850-00801 or equivalent).
   1. Cut off the tip of the cartridge nozzle, as shown in the illustration.

      HINT:

      After cutting off the tip, use all adhesive within the time described in the table below.

      Tackfree time 

      TACKFREE TIME
      
      

      Temperature	Tackfree Time
      35°C (95°)	15 minutes
      20°C (68°)	1 hour 40 minutes
      5°C (41°)	8 hours

   2. Load the sealer gun with the cartridge.
   3. Coat the glass with adhesive, as shown in the illustration.

   Standard dimension 

   STANDARD DIMENSION
   
   

   Area	Dimension
   a	8.0 mm (0.315 in.)
   b	12.0 mm (0.472 in.)

   Fig 9: Coating Glass With Adhesive

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6. Install the glass.
   1. Using a suction cup, position the glass so that the reference marks are aligned, and press it in gently along the rim.
      NOTE:

      • Allow the primer coating to dry for 3 minutes or more.
      • Check that the stoppers are attached to the vehicle body correctly.
      • Check the clearance between the vehicle body and glass.
   2. Lightly press the front surface of the glass to ensure a close fit.
   3. Using a scraper, remove any excess or protruding adhesive.
   NOTE: Take care not to drive the vehicle for the time described in the table below. Minimum time
   Fig 10: Positioning Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TIME REFERENCE
   
   

   Temperature	Minimum time prior to driving vehicle
   35°C (95°)	1 hour 30 minutes
   20°C (68°)	5 hours
   5°C (41°)	24 hours

   HINT:

   Apply adhesive onto the glass rim.

Fig 11: Removing Excess Or Protruding Adhesive

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
   NOTE:

   • Allow the primer coating to dry for 3 minutes or more.
   • Do not coat the adhesive with Primer G.
   • Do not keep any of the opened Primer G for later use.
2. Install the windshield molding.

1. Conduct a leak test after the adhesive has completely hardened.
2. Seal any leaks with auto glass sealer.