Windshield Glass: Installation

1. Using a brush or sponge, coat the application area of the No. 2 stoppers with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install 2 new No. 2 stoppers onto the windshield glass, as shown in the illustration.

   HINT:

   Only 2-piece type No. 2 stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.

   Standard dimension 

   AREA DIMENSION
   
   

   Area	Dimension
   A	40 mm (1.574 in.)
   B	20.9 mm (0.822 in.)
   C	10.2 mm (0.401 in.)
   D	23.5 mm (0.925 in.)
   E	12.8 mm (0.503 in.)
   F	10.9 mm (0.429 in.)
   G	19.3 mm (0.759 in.)
   H	47.3 mm (1.862 in.)
   I	17.0 mm (0.669 in.)
   J	42.6 mm (1.677 in.)
   K	12.3 mm (0.484 in.)

   Fig 1: Identifying 2-Piece Type No. 2 Stoppers Dimension

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a brush or sponge, coat the application area of the retainers with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install 2 new retainers onto the windshield glass, as shown in the illustration.
   Fig 2: Identifying Retainers Onto Windshield Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install 2 new No. 1 stoppers to the vehicle body, as shown in the illustration.

   HINT:

   Only 2-piece type No. 1 stoppers are supplied. Use the 2-piece type stoppers even if a 1 -piece type was used.

Fig 3: Identifying 2-Piece Type No. 1 Stoppers Locations

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a brush or sponge, coat the application area of molding with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install a new molding onto the windshield glass, as shown in the illustration.

   Standard dimension 

   AREA DIMENSION
   
   

   Area	Dimension
   A	6.4 mm (0.252 in.)

   Fig 4: Identifying Molding Onto Windshield Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a brush or sponge, coat the application area of molding with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install a new molding onto the windshield glass, as shown in the illustration.

   Standard dimension 

   AREA DIMENSION
   
   

   Area	Dimension
   A	25.9 mm (1.019 in.)

   Fig 5: Identifying Molding Onto Windshield Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a brush or sponge, coat the application area of molding with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install a new molding onto the windshield glass, as shown in the illustration.

   Standard dimension 

   AREA DIMENSION
   
   

   Area	Dimension
   A	6.4 mm (0.252 in.)

   Fig 6: Identifying Molding Onto Windshield Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

Use the same procedures for the RH side and LH side.

1. Using a brush or sponge, coat the application area of adhesive dam with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install a new adhesive dam onto the windshield glass, as shown in the illustration.
   Fig 7: Identifying Adhesive Dam Onto Windshield Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Position the windshield glass assembly.
   1. Using a suction cup, place the windshield glass assembly in the correct position.
   2. Check that the whole contact surface of the windshield glass rim is perfectly even.
   3. Align the matchmarks on the windshield glass and vehicle body.
      NOTE: Check that the windshield glass stoppers are attached to the vehicle body correctly.
   4. Remove the windshield glass assembly.
      Fig 8: Aligning Matchmarks On Windshield Glass And Vehicle Body

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a brush, coat the installation surface on the vehicle body with Primer M.
   NOTE:

   • Do not coat the adhesive with Primer M.
   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer M for later use.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

   Standard dimension 

   AREA DIMENSION
   
   

   Area	Dimension
   A	20.0 mm (0.787 in.)
   B	43.7 mm (1.720 in.)
   C	70.2 mm (2.763 in.)

   Fig 9: Coating Installation Surface On Vehicle Body With Primer M

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a brush or sponge, coat the application area of adhesive with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

   Standard dimension 

   AREA DIMENSION
   
   

   Area	Dimension
   a	8.7 mm (0.342 in.)
   b	12.0 mm (0.472 in.)
   c	28.6 mm (1.126 in.)
   d	12.0 mm (0.472 in.)
   e	8.7 mm (0.342 in.)
   f	12.0 mm (0.472 in.)
   g	12.0 mm (0.472 in.)
   h	6.4 mm (0.252 in.)

   Fig 10: Coating Application Area Of Adhesive With Primer G

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Apply adhesive (Adhesive: TOYOTA genuine windshield glass adhesive or equivalent).
   1. Cut off the tip of the cartridge nozzle, as shown in the illustration.

      HINT:

      After cutting off the tip, use all adhesive within the time described in the table below.

      Usage time frame 

      TACK-FREE TIME CHART
      
      

      Temperature	Tack-free Time
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour and 40 minutes
      5°C (41°F)	8 hours

   2. Load the sealer gun with cartridge.
   3. Apply adhesive to the windshield glass, as shown in the illustration.

      Standard dimension 

      AREA DIMENSION
      
      

      Area	Dimension
      a	8.7 mm (0.342 in.)
      b	28.6 mm (1.126 in.)
      c	8.7 mm (0.342 in.)
      d	6.4 mm (0.252 in.)
      e	12.0 mm (0.472 in.)
      f	8.0 mm (0.315 in.)

      Fig 11: Applying Adhesive To Windshield Glass

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install the windshield glass assembly.
   1. Using a suction cup, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.
      NOTE:

      • Check that the windshield glass stoppers are attached to the vehicle body correctly.
      • Check the clearance between the vehicle body and windshield glass.
   2. Lightly press the front surface of the windshield glass to ensure a close fit.

      HINT:

      Press the glass with force of 98 N (10 kgf, 22 lb) or more.

      Fig 12: Positioning Windshield Glass Using Suction Cup

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. If necessary, use a scraper to correct the level or position of adhesive that has been applied.

      HINT:

      Apply adhesive onto the windshield glass rim.

      Fig 13: Identifying Adhesive And Dam Location

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   4. Hold the windshield glass using protective tape until applied adhesive becomes hard.
      NOTE: Do not drive the vehicle for the time described in the table below.

      Minimum time 

      TEMPERATURE CHART
      
      

      Temperature	Minimum time prior to driving vehicle
      35°C (95°F)	1 hour and 30 minutes
      20°C (68°F)	5 hours
      5°C (41°F)	24 hours

1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
2. If water leaks into the cabin, allow the water to dry and add adhesive.
3. Remove the protective tape.

Return the front section of the roof headlining assembly to the original position (See INSTALLATION ).

Return the front section of the roof headlining assembly to the original position (See INSTALLATION ).

HINT:

This step should be performed only when the rain sensor tape needs to be replaced (see INSTALLATION ).

HINT:

In cases where double-sided tape cannot be reused (See INSTALLATION ).

HINT:

In cases where double-sided tape cannot be reused (See INSTALLATION ).

(See DATA LIST / ACTIVE TEST )

(See DIAGNOSIS SYSTEM )