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Brake Actuator: Removal

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  2. REMOVE RADIATOR RESERVE TANK ASSEMBLY 
    1. Separate the radiator reserve tank hose.
      Fig 1: Locating Radiator Reserve Tank Hose
      G04978218Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the radiator reserve tank assembly.
      Fig 2: Removing Radiator Reserve Tank Assembly
      G05250475Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. DRAIN BRAKE FLUID 
    NOTE: If brake fluid leaks onto any painted surface, immediately clean it off completely.
  4. REMOVE BRAKE ACTUATOR WITH BRAKE ACTUATOR BRACKET ASSEMBLY 
    1. Release the lock lever and disconnect the brake actuator connector.
      Fig 3: Disconnecting Actuator Connector
      G04978220Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, disconnect the 6 brake lines from the brake actuator with brake actuator bracket assembly.

      SST 09023-00101 

      Fig 4: Disconnecting Brake Lines From Brake Actuator With Brake Actuator Bracket Assembly
      G05250477Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Use tags or make a memo to identify the places to reconnect.

      HINT:

      • *1: To Front Wheel Cylinder RH
      • *2: To Front Wheel Cylinder LH
      • *3: To Rear Wheel Cylinder RH
      • *4: To Rear Wheel Cylinder LH
      • *5: From 1st Master Cylinder
      • *6: From 2nd Master Cylinder
        Fig 5: Identifying Tags For Reconnecting
        G05250478Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 3 bolts and the brake actuator with brake actuator bracket assembly from the body.
      NOTE: Do not damage the brake lines and wire harness.
      Fig 6: Locating Brake Actuator Bracket Assembly Bolts
      G05250479Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002