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Inspection Procedure

NOTE: When replacing the brake actuator assembly, perform zero point CALIBRATION  .
  1. PERFORM ACTIVE TEST BY INTELLIGENT TESTER (SKID CONTROL BUZZER) 
    1. Connect the intelligent tester to the DLC3.
    2. Start the engine.
    3. Select the Active Test mode on the intelligent tester.

      ABS/VSC: 

      ABS/VSC ACTIVE TEST LIST

      Tester Display Test Part Control Range Diagnostic Note
      BUZZER Skid control buzzer Buzzer ON/OFF Buzzer can be heard
    4. Check that the buzzer sounds/stops when turning the skid control buzzer on/off by using the intelligent tester.

      Result 

      RESULT CHART

      Condition Proceed to
      Buzzer does not sound or sounds constantly A
      Buzzer sounds/stops B

      HINT:

      If troubleshooting has been carried out according to the Problem Symptoms Table, refer back to the table and proceed to the next step (See PROBLEM SYMPTOMS TABLE  ).

    B: END 

    A: Go to Next Step 

  2. INSPECT SKID CONTROL BUZZER (POWER SOURCE TERMINAL) 
    1. Turn the engine switch off.
    2. Disconnect the skid control buzzer connector.
    3. Turn the engine switch on (IG).
    4. Measure the voltage according to the value(s) in the table below.

      Standard voltage 

      VOLTAGE SPECIFICATION

      Tester Connection Condition Specified Condition
      E93-2 - Body ground Engine switch on (IG) 10 to 14 V
    Fig 1: Identifying Skid Control Buzzer Connector
    G05250459Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR (POWER SOURCE CIRCUIT) 

    OK: Go to Next Step 

  3. INSPECT SKID CONTROL BUZZER 
    1. Apply battery negative voltage to terminal 1, and battery positive voltage to terminal 2 of the skid control buzzer, and then check that the buzzer sounds.

      OK: 

      The skid control buzzer sounds. 

    Fig 2: Inspecting Skid Control Buzzer
    G04978094Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPLACE SKID CONTROL BUZZER 

    OK: Go to Next Step 

  4. CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU - SKID CONTROL BUZZER) 
    1. Turn the engine switch off.
    2. Disconnect the skid control ECU connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      RESISTANCE SPECIFICATION

      Tester Connection Condition Specified Condition
      A36-30 (BZ) - E93-1 Always Below 1 Ω
      A36-30 (BZ) - Body ground Always 10 kΩ or higher

      HINT:

      If troubleshooting has been carried out according to the Problem Symptoms Table, refer back to the table and proceed to the next step before replacing the part (See PROBLEM SYMPTOMS TABLE  ).

    Fig 3: Identifying Skid Control ECU Connector
    G05250461Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: REPLACE BRAKE ACTUATOR ASSEMBLY