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Inspection Procedure

  1. READ VALUE OF INTELLIGENT TESTER 
    1. Connect the intelligent tester to the DLC3.
    2. Turn the engine switch on (IG) and turn the intelligent tester main switch on.
    3. Select the item below in the Data List, and read the display on the tester.

      HINT:

      When using the intelligent tester with the engine switch off, turn on and off any of the door courtesy light switches repeatedly at 1.5 second intervals or less until communication between the tester and vehicle starts.

      MAIN BODY: 

      DATA LIST (MAIN BODY)

      Item Measurement Item / Display (Range) Normal Condition Diagnostic Note
      IG1 RELAY MON1 Status of IG1 relay monitor (outer) / ON or OFF ON: Engine switch on (IG) (IG1 relay is ON)
      OFF: Engine switch off (IG1 relay is OFF)
      -

      ON: "ON" (engine switch on (IG)) appears on the screen. 

    NG: Go to step  3

    OK: Go to Next Step 

  2. CHECK ENGINE SWITCH CONDITION 
    1. Check the power source mode change.
      1. When the key is inside the vehicle and the shift lever is in the P position, check that pressing the engine switch causes the power source mode to change as follows:

        OK: off → on (ACC) → on (IG) → off 

        HINT:

    NG: GO TO OTHER PROBLEM 

    OK: Go to Next Step 

  3. INSPECT RELAY (IG1 RELAY) 
    1. Remove the IG1 relay from the instrument panel J/B.
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      RESISTANCE SPECIFICATION

      Tester Connection Specified Condition
      3 - 5 10 kΩ or higher
      3 - 5 Below 1 Ω (when battery voltage is applied to terminals 1 and 2)
    Fig 1: Identifying IG1 Relay Connector Terminals
    G04975576Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPLACE RELAY 

    OK: Go to Next Step 

  4. CHECK WIRE HARNESS (INSTRUMENT PANEL J/B - MAIN BODY ECU) 
    1. Disconnect the DI J/B connector.
      Fig 2: Identifying Instrument Panel J/B And Main Body ECU Connector Terminals
      G05248822Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the E61 ECU connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      RESISTANCE SPECIFICATION

      Terminal No. (Symbol) Condition Specified Condition
      DI-9 - E61-3 (IG1D) Always Below 1 Ω
      E61-3 (IG1D) - Body ground Always 10 kΩ or higher

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to Next Step 

  5. CHECK WIRE HARNESS (INSTRUMENT PANEL J/B - BATTERY AND BODY GROUND) 
    1. Disconnect the DF and DA J/B connectors.
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      RESISTANCE SPECIFICATION

      Terminal No. Condition Specified value
      DF-10 - Body ground Always Below 1 Ω
    3. Measure the voltage according to the value(s) in the table below.

      Standard voltage 

      VOLTAGE SPECIFICATION

      Terminal No. Condition Specified value
      DA-1 - Body ground Always 10 to 14 V
    Fig 3: Identifying Instrument Panel J/B Connector Terminals
    G05248823Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to Next Step 

  6. INSPECT INSTRUMENT PANEL J/B 
    1. Measure the resistance according to the value(s) in the table below.
      Fig 4: Identifying Instrument Panel J/B And IG1 Relay Connector Terminals
      G05248824Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard resistance 

      RESISTANCE SPECIFICATION

      Terminal No. Condition Specified value
      DF-10 - IG1 relay terminal-1 Always Below 1 Ω
      DI-9 - IG1 relay terminal-2 Always Below 1 Ω
      DF-10 - Body ground Always 10 kΩ or higher
      DI-9 - Body ground Always 10 kΩ or higher

    NG: REPLACE INSTRUMENT PANEL J/B 

    OK: REPLACE MAIN BODY ECU