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Inspection Procedure

  1. READ VALUE OF INTELLIGENT TESTER 
    1. Connect the intelligent tester to the DLC3.
    2. Turn the engine switch on (IG) and turn the intelligent tester main switch on.
    3. Read the Data List according to the displays on the tester.

      HINT:

      When using the intelligent tester with the engine switch off, turn on and off any of the door courtesy light switches repeatedly at 1.5 second intervals or less until communication between the tester and vehicle starts.

      MAIN BODY: 

      DATA LIST (MAIN BODY)

      Item Measurement Item / Display (Range) Normal Condition Diagnostic Note
      IG2 RELAY M0N1 Status of IG2 relay monitor (outer) / ON or OFF ON: Engine switch on (IG) (IG2 relay is ON)
      OFF: Engine switch off (IG2 relay is OFF)
      -

      OK: "ON" (Engine switch on (IG)) appears on the screen. 

    NG: Go to step  3

    OK: Go to Next Step 

  2. CHECK ENGINE SWITCH CONDITION 
    1. Check the power source mode change.
      1. When the key is inside the vehicle and the shift lever is in the P position, check that pressing the engine switch causes the power source mode to change as follows:

        OK: off → on (ACC) → on (IG) → off 

        HINT:

    NG: GO TO OTHER PROBLEM 

    OK: Go to Next Step 

  3. INSPECT RELAY (IG2 RELAY) 
    1. Remove the IG2 relay from the engine room R/B.
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      RESISTANCE SPECIFICATION

      Tester Connection Specified Condition
      3 - 5 10 kΩ or higher
      3 - 5 Below 1 Ω (when battery voltage is applied to terminals 1 and 2)
    Fig 1: Identifying IG2 Relay Connector Terminals
    G05000340Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPLACE RELAY 

    OK: Go to Next Step 

  4. CHECK WIRE HARNESS (ENGINE ROOM R/B - MAIN BODY ECU AND BODY GROUND) 
    1. Remove the IG2 relay from the engine room R/B.
      Fig 2: Identifying IG2 Relay And Main Body ECU Connector Terminals
      G05248827Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the E60 ECU connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      RESISTANCE SPECIFICATION

      Terminal No. (Symbol) Condition Specified Condition
      Engine Room R/B IG2 relay terminal 1 - E60-11 (IG2D) Always Below 1 Ω
      Engine Room R/B IG2 relay terminal 2 - Body ground Always Below 1 Ω
      E60-11 (IG2D) - Body ground Always 10 kΩ or higher

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: REPLACE MAIN BODY ECU