LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Lexus >> 2007 >> ES 350 >> Repair and Diagnosis >> Engine Mechanical >> Fuel System >> Fuel >> Fuel Pump >> Removal
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Fuel Pump: Removal

  1. DISCHARGE FUEL SYSTEM PRESSURE 

    HINT:

    See PRECAUTION  .

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  3. REMOVE REAR SEAT CUSHION ASSEMBLY  (See REMOVAL )
  4. REMOVE REAR FLOOR SERVICE HOLE COVER 
    1. Remove the rear floor service hole cover.
    2. Disconnect the fuel pump connector.
      Fig 1: Locating Fuel Pump Connector
      G04974917Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. SEPARATE FUEL PUMP TUBE SUB-ASSEMBLY 
    1. Remove the tube joint clip, and pull out the fuel pump tube.
      NOTE:
      • Check that there is no dirt or other foreign objects around the connector before disconnecting it. Clean the connector if necessary.
      • It is necessary to prevent mud or dirt from entering the quick connector. If mud or dirt gets in the connector, the O-rings may not seal properly.
      • Only disconnect the quick connector by hand.
      • Do not bend, kink or twist the nylon tubes. Protect the connector by covering it with a plastic bag.
      • If the pipe and connector are stuck, carefully try wiggling or pushing and pulling on the connector to release it. Pull the connector off carefully.
        Fig 2: Identifying Tube Joint Clip And Fuel Pump Tube
        G04975035Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE FUEL TANK VENT TUBE SET PLATE 
    1. Remove the 8 bolts and set plate.
      Fig 3: Locating Bolts And Set Plate
      G04974919Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE 
    1. Pull out the fuel suction tube from the fuel tank.
      NOTE:
      • Do not damage the fuel pump filter.
      • Be careful that the arm of the sender gauge does not bend.
    2. Remove the gasket from the fuel suction tube.
      Fig 4: Identifying Fuel Suction Tube
      G04975037Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002