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Power Steering Link: Installation

  1. INSTALL POWER STEERING RACK HOUSING HEAT INSULATOR 
    1. Install the power steering rack housing heat insulator to the power steering link assembly.
      Fig 1: Identifying Power Steering Rack Housing Heat Insulator To Power Steering Link Assembly
      G04978771Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL POWER STEERING LINK ASSEMBLY 
    1. Install the power steering link assembly with the 2 bolts and 2 nuts.

      Torque: 70 N*m (714 kgf*cm, 52 ft.*lbf) 

      Fig 2: Locating Power Steering Link Assembly With Bolts And Nuts
      G04978770Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CONNECT PRESSURE FEED TUBE ASSEMBLY 
    1. Temporarily connect the pressure feed tube assembly to the power steering link assembly.
      Fig 3: Locating Pressure Feed Tube Assembly
      G04978849Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the pressure feed tube assembly clamp with the 2 bolts.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

      Fig 4: Identifying Pressure Feed Tube Clamp With Bolts
      G04978769Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, tighten the pressure feed tube assembly (pressure feed tube side).

      SST 09023-12701 

      Torque: Without SST 

      25 N*m (250 kgf*cm, 18 ft.*lbf) 

      With SST 

      22 N*m (227 kgf*cm, 16 ft.*lbf) 

      NOTE:
      • Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).
      • This torque value is effective when SST is parallel to the torque wrench.
        Fig 5: Tightening Pressure Feed Tube Assembly (Pressure Feed Tube Side)
        G04978851Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using SST, tighten the pressure feed tube assembly (return tube side).

      SST 09023-12701 

      Torque: Without SST 

      25 N*m (250 kgf*cm, 18 ft.*lbf) 

      With SST 

      22 N*m (227 kgf*cm, 16 ft.*lbf) 

      NOTE:
      • Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).
      • This torque value is effective when SST is parallel to the torque wrench.
        Fig 6: Tightening Pressure Feed Tube Assembly (Return Tube Side)
        G04978852Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE 

    HINT:

    Refer to the instructions for INSTALLATION of the ENGINE ASSEMBLY ( INSTALLATION ).

  5. CONNECT TIE ROD ASSEMBLY LH 
    1. Connect the tie rod assembly LH to the steering knuckle with the nut.

      Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) 

    2. Install a new cotter pin.
      NOTE: Tighten the nut further up to 60° if the holes for the cotter pin are not aligned.
  6. CONNECT TIE ROD ASSEMBLY RH 

    HINT:

    Perform the same procedure as for the LH side.

  7. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY 
    1. Align the matchmarks on the steering intermediate shaft assembly and the steering link assembly.
      Fig 7: Identifying Matchmarks On Steering Intermediate Shaft Assembly And Power Steering Link Assembly
      G04978616Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the bolt.

      Torque: 35 N*m (360 kgf*cm, 26 ft.*lbf) 

      Fig 8: Locating Steering Intermediate Shaft Assembly Bolt
      G04978615Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL FRONT WHEELS 

    Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

  9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  10. BLEED POWER STEERING FLUID ( POWER STEERING FLUID   ) 
  11. CHECK POWER STEERING FLUID LEVEL ( ON-VEHICLE INSPECTION   ) 
  12. CHECK POWER STEERING FLUID LEAKAGE 
  13. CHECK FOR EXHAUST GAS LEAKS 
  14. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
  15. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT 

    HINT:

    (See FRONT WHEEL ALIGNMENT )

  16. PERFORM INITIALIZATION 
    NOTE: Some systems need initialization after reconnecting the cable to the negative battery terminal ( INITIALIZATION ).