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Valve Body Assembly: Removal

  1. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY 

    HINT:

    (See REMOVAL  )

  2. REMOVE AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY 
    1. Remove the 18 bolts and oil pan from the transaxle.
      NOTE: Some fluid will remain in the oil pan. Remove all the pan bolts, and carefully remove the oil pan assembly.
      Fig 1: Locating Oil Pan Bolts
      G04976676Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the gasket from the oil pan.
    3. Remove the 2 magnets from the oil pan.
      Fig 2: Identifying Magnets
      G04976677Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Examine particles in the oil pan.
      1. Collect any steel chips with the removed magnets. Look carefully at the chips and particles in the oil pan and on the magnets to see the type of wear which might be found in the transaxle.

        Result: 

        Steel (magnetic): 

        Bearing, gear and plate wear 

        Brass (non-magnetic): 

        Bearing wear 

        Fig 3: Collecting Steel Chips With Magnets
        G04975943Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE VALVE BODY OIL STRAINER ASSEMBLY 
    1. Remove the 2 bolts and oil strainer from the valve body.
      Fig 4: Locating Oil Strainer Bolts
      G04976679Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the oil strainer.
      Fig 5: Identifying Oil Strainer O-Ring
      G04976680Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE TRANSMISSION VALVE BODY ASSEMBLY 
    1. Remove the 11 bolts and valve body from the transaxle.
      NOTE: When removing the transmission valve body assembly, be careful not to allow the transmission revolution sensor and the transaxle case to interfere with each other.
      Fig 6: Locating Transmission Valve Body Assembly Bolts
      G04976681Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE MANUAL VALVE 
    1. Remove the manual valve from the valve body.
      Fig 7: Identifying Manual Valve
      G04976682Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002