Inspection Procedure
- CHECK OPERATION OF ENGINE CRANKING
- When turning the engine switch to start, check whether the starter motor starts.
OK: CHECK FOR INTERMITTENT PROBLEMS
NG: Go to next step
- READ DATA LIST (STARTER SIGNAL)
- Connect the intelligent tester to the CAN VIM. Then connect the CAN VIM to the DLC3.
- Enter the following menu: DIAGNOSIS / ENHANCED OBD II / DATA LIST / PRIMARY / STARTER SIG.
- Confirm the starter signal status when the engine switch is operated.
OK
ENGINE SWITCH POSITION CHARTEngine Switch Position STARTER SIG On (IG) OFF Start ON OK: Go to step 6
NG: Go to next step
- CHECK ECM (STSW AND STAR VOLTAGE)
- Measure the voltage of the A6 and E7 ECM connectors.
Standard voltage
TESTER CONNECTION SPECIFIED CONDITIONTester Connection Specified Condition A6-19 (STSW) - E7-7 (E1) 9 to 14 V E7-4 (STAR) - E7-7 (E1) 9 to 14 V
Result
RESULT CHARTTerminal STSW Terminal STAR Proceed to 9 to 14 V 9 to 14 V A 9 to 14 V 0 V B 0 V 0 V C B: REPLACE ECM
C: Go to step 10
A: Go to next step
- Measure the voltage of the A6 and E7 ECM connectors.
- INSPECT RELAY (Marking: ST CUT)
- Remove the starter cut relay from engine room No. 2 relay block.
- Measure the resistance of the relay.
Standard resistance
TESTER CONNECTION SPECIFIED CONDITIONTester Connection Specified Condition 3-5 10 kΩ or higher 3-5 Below 1 Ω
(when battery voltage is applied to terminals 1 and 2)
NG: REPLACE RELAY
OK: Go to next step
- INSPECT PARK/NEUTRAL POSITION SWITCH
- Move the shift lever to the P or N position.
- Disconnect the E25 PNP switch connector.
- Measure the resistance of the PNP switch.
Standard resistance
TESTER CONNECTION SPECIFIED CONDITIONShift Position Tester Connection Specified Condition P or N 9 - 6 Below 1 Ω
NG: REPLACE PARK/NEUTRAL POSITION SWITCH
OK: REPAIR OR REPLACE HARNESS AND CONNECTOR (PARK / NEUTRAL POSITION SWITCH - ECM, ECM - ST CUT RELAY, ST CUT RELAY - PARK / NEUTRAL POSITION SWITCH)
- INSPECT RELAY (Marking: STARTER)
- Remove the starter relay from engine room No. 1 relay block.
- Measure the resistance of the relay.
Standard resistance
TESTER CONNECTION SPECIFIED CONDITIONTester Connection Specified Condition 3 - 5 10 kΩ or higher 3 - 5 Below 1 Ω
(when battery voltage is applied to terminals 1 and 2)
NG: REPLACE RELAY
OK: Go to next step
- CHECK WIRE HARNESS (PARK / NEUTRAL POSITION SWITCH - STARTER RELAY)
- Check the wire harness between the PNP switch and starter relay.
- Disconnect the E25 PNP switch connector.
- Remove the starter relay from the engine room No. 1 relay block.
- Measure the resistance of the wire harness side connectors.
Standard resistance
TESTER CONNECTION SPECIFIED CONDITIONTester Connection Specified Condition E25-6 (PNP switch) - Relay block starter relay terminal 1 Below 1 Ω E25-6 (PNP switch) - Relay block starter relay terminal 1 - Body ground 10 kΩ or higher - Check the wire harness between the starter relay and body ground.
- Remove the starter relay from the engine room No. 1 relay block.
- Measure the resistance of the wire harness side connector.
Standard resistance
TESTER CONNECTION SPECIFIED CONDITIONTester Connection Specified Condition Relay block starter relay terminal 2 - Body ground Below 1 Ω
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NG: REPAIR OR REPLACE HARNESS AND CONNECTOR
OK: Go to next step
- Check the wire harness between the PNP switch and starter relay.
- INSPECT ENGINE ROOM RELAY BLOCK (STARTER RELAY VOLTAGE)
- Remove the starter relay from the engine room No. 1 relay block.
- Measure the resistance of the wire harness side connector.
Standard voltage
TESTER CONNECTION SPECIFIED CONDITIONTester Connection Specified Condition Relay block starter relay terminal 5 - Body ground 9 to 14 V
NG: REPAIR OR REPLACE HARNESS AND CONNECTOR
OK: Go to next step
- INSPECT STARTER
NG: REPAIR OR REPLACE STARTER
OK: REPAIR OR REPLACE HARNESS AND CONNECTOR (STARTER RELAY - STARTER, STARTER - BATTERY)
- CHECK WIRE HARNESS (ECM - POWER SOURCE CONTROL ECU)
- Disconnect the A6 ECM connector.
- Disconnect the K73 ECU connector.
- Measure the resistance of the wire harness side connectors.
Standard resistance
TESTER CONNECTION SPECIFIED CONDITIONTester Connection Specified Condition A6-19 (STSW) - K73-39 (STSW) Below 1 Ω A6-19 (STSW) or K73-39 (STSW) - Body ground 10 kΩ or higher
NG: REPAIR OR REPLACE HARNESS AND CONNECTOR
OK: INSPECT STARTING SYSTEM