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Brake Pedal Stroke Sensor: Installation

  1. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY 
    1. When installing a new brake pedal stroke sensor assembly:
      1. Install a new sensor with the 2 nuts.

        Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

        NOTE:
        • Engage the sensor lever with the brake pedal groove.
        • Check that there is no foreign matter attached to the sensor's contacting surface.
      2. Firmly depress the brake pedal and break the sensor lever set pin.
      3. Remove the broken sensor lever set pin.
      4. Connect the sensor connector.
    2. When reusing the brake pedal stroke sensor assembly:
      1. Temporarily install the sensor with the 2 nuts.
        NOTE:
        • Engage the sensor lever with the brake pedal groove.
        • Check that there is no foreign matter attached to the sensor's contacting surface.
        Fig 1: Installing Brake Pedal Stroke Sensor Assembly
        G05297197Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Connect the sensor connector.
      3. Connect the cable to the negative battery terminal.
      4. Connect the intelligent tester to the DLC3.
      5. Turn the power switch ON (IG). Reading the stroke sensor 1 value shown on the data monitor, turn the sensor slowly to the right and left to adjust the output voltage to the standard voltage.

        Standard voltage: 

        0.8 to 1.2 V 

        Fig 2: Turning Sensor
        G05297198Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      6. Disconnect the cable from the negative battery terminal.
      7. Tighten the 2 nuts.

        Torque: 8.5 N*m (86 kgf*cm, 75 in.*lbf) 

        NOTE: Do not depress the brake pedal after turning the power switch ON (IG).
  2. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY  (See INSTALLATION )
  3. INSTALL NO. 1 INSTRUMENT PANEL SAFETY PAD SUB ASSEMBLY  (See INSTALLATION )
  4. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY  (See INSTALLATION )
  5. INSTALL INSTRUMENT SIDE PANEL LH  (See INSTALLATION )
  6. INSTALL FRONT DOOR OPENING TRIM COVER LH  (See INSTALLATION )
  7. INSTALL FRONT DOOR SCUFF PLATE LH  (See INSTALLATION )
  8. INSTALL INSTRUMENT PANEL FINISH PANEL END LH  (See INSTALLATION )
  9. INSTALL CONSOLE UPPER PANEL ASSEMBLY  (See INSTALLATION )
  10. INSTALL FRONT CONSOLE UPPER PANEL GARNISH  (See INSTALLATION )
  11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  12. CHECK SRS WARNING LIGHT 
    1. Check the SRS warning light (see DIAGNOSIS SYSTEM (2006/02-2006/07) ).
  13. CHECK AND CLEAR DTC 
    1. Check and clear the DTCs (see DTC CHECK / CLEAR  ).
  14. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION (2006/02-2006/07) ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
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