Inspection Procedure

1. Open and close the driver door when the power switch is OFF.
2. Check that the engine (hybrid) starts.

   OK: Engine (hybrid) starts. 

   HINT:

   After the battery runs out, the engine (hybrid) may not start if the steering lock ECU has not been initialized (lock / unlock may not be recorded) through the procedure described above.

OK: END (SYSTEM IS OK) 

NG: GO TO Next Step 

1. Delete the DTCs.

   HINT:

   After all DTCs are cleared, check if the trouble occurs again 5 seconds after the power switch is turned ON (IG).

2. Check for DTCs again.

   Result 

   RESULT REFERENCE
   
   

   Result	Proceed to
   DTC is not output	A
   DTC is output	B

   HINT:

   "Each system" means the hybrid control system, engine immobiliser system, electrical steering lock, SFI system and smart access system.

B:  GO TO DTC CHART  (EACH SYSTEM)

A: GO TO Next Step 

1. Ensure the electrical key is inside the cabin.
2. Check that the power source mode changes as shown below each time the power switch is pushed.

   OK: OFF → ON (ACC) → ON (IG) → OFF 

NG:  GO TO POWER SOURCE MODE DOES NOT CHANGE 

OK: GO TO NEXT STEP 

1. Check the DATA LIST for proper functioning of the steering lock condition.

   Power source control ECU 

   POWER SOURCE CONTROL ECU - DATA LIST REFERENCE
   
   

   Item	Measurement Item / Display (Range)	Normal Condition
   STR UNLOCK SW	Steering lock condition / ON or OFF	ON: Steering is unlocked OFF: Steering is locked

   OK: ON (steering is unlocked) appears on screen. 

NG: GO TO ELECTRIC STEERING LOCK 

OK: GO TO NEXT STEP 

1. Check the DATA LIST for proper functioning of the stop light switch.

   Power source control ECU 

   POWER SOURCE CONTROL ECU - DATA LIST REFERENCE
   
   

   Item	Measurement Item / Display (Range)	Normal Condition
   STOP LAMP SW1	Stop light switch signal / ON or OFF	ON: Brake pedal depressed OFF: Brake pedal released

   OK: ON (brake pedal depressed) appears on screen. 

NG:  GO TO step  12

OK: GO TO Next Step 

1. When the power switch is ON (ACC), check that the steering lock can be released.

   OK: Steering lock can be released. 

NG: GO TO ELECTRIC STEERING LOCK 

OK: GO TO Next Step 

1. Measure the output voltage of the power source control ECU.

   Standard voltage 

   STANDARD VOLTAGE SPECIFICATION
   
   

   Tester Connection	Condition	Specified Condition
   39 (STSW) - Body ground	Power switch pressed with brake pedal depressed → After approx. 1 sec. has passed, release power switch	10 to 14 V → Below 1 V

   Fig 1: Identifying Power Source Control ECU Connector

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

NG:  GO TO step  15

OK: GO TO Next Step 

1. Check the DATA LIST for proper functioning of the L code check.

   Certification ECU 

   CERTIFICATION ECU - DATA LIST REFERENCE
   
   

   Item	Measurement Item / Display (Range)	Normal Condition
   L CODE CHK	L code check / OK or NG	OK: L code certification result is normal NG: L code certification result is abnormal

   OK: OK (L code check result is normal) appears on screen. 

NG:  GO TO step  16

OK: GO TO Next Step 

1. Check the DATA LIST for proper functioning of the engine (hybrid) start request.

   Certification ECU 

   CERTIFICATION ECU - DATA LIST REFERENCE
   
   

   Item	Measurement Item / Display (Range)	Normal Condition
   START RQST	Engine (hybrid) start request signal / YES or NO	YES: Engine (hybrid) start NO: Engine (hybrid) stop

   OK: Start request is OK. 

NG:  GO TO step  17

OK: GO TO Next Step 

1. Check the DATA LIST for proper functioning of the S code check.

   Certification ECU 

   CERTIFICATION ECU - DATA LIST REFERENCE
   
   

   Item	Measurement Item / Display (Range)	Normal Condition
   S CODE CHK	S code check / OK or NG	OK: S code certification result is normal NG: S code certification result is abnormal

   OK: OK (S code check result is normal) appears on screen. 

NG:  GO TO step  17

OK: GO TO Next Step 

1. Temporarily replace the ID code box with a new or normally functioning one.
2. Check that the engine (hybrid) starts normally.

   OK: Engine (hybrid) starts normally. 

NG:  GO TO HYBRID CONTROL SYSTEM

OK: END (ID CODE BOX IS FAULTY) 

1. Remove the STOP SW fuse from main body ECU RH.
2. Measure the resistance of the fuse.

   Standard resistance: Below 1 Ω 

NG: REPLACE FUSE 

OK: GO TO Next Step 

1. Inspect the stop light switch (see STOP LIGHT SWITCH ).

NG: REPLACE STOP LIGHT SWITCH 

OK: GO TO Next Step 

1. Disconnect the K73 ECU connector.
2. Measure the voltage of the wire harness side connector.

   Standard voltage 

   STANDARD VOLTAGE SPECIFICATION
   
   

   Tester Connection	Condition	Specified Condition
   K73-1 (STP) - Body ground	Brake pedal depressed	10 to 14 V

Fig 2: Identifying K73 ECU Connector
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

OK: REPLACE POWER SOURCE CONTROL ECU 

1. Disconnect the K73 ECU connector.
2. Disconnect the A54 ECU connector.
3. Measure the resistance of the wire harness side connectors.

   Standard resistance 

   STANDARD RESISTANCE SPECIFICATION
   
   

   Tester Connection	Specified Condition
   K73-39 (STSW) - A54-22 (ST2)	Below 1 Ω
   K73-39 (STSW) or A54-22 (ST2) -Body ground	10 kΩ or higher

Fig 3: Identifying Power Source Control ECU And HV Control ECU Connector
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

OK: REPLACE POWER SOURCE CONTROL ECU 

1. Temporarily replace the steering lock ECU with a new or normally functioning one.
2. Check that the engine (hybrid) starts normally.

   OK: Engine (hybrid) starts normally. 

NG: REPLACE ID CODE BOX 

OK: END (STEERING LOCK ECU IS FAULTY) 

1. Temporarily replace the certification ECU with a new or normally functioning one.
2. Check that the engine (hybrid) starts normally.

   OK: Engine (hybrid) starts normally. 

NG: REPLACE ID CODE BOX 

OK: END (CERTIFICATION ECU IS FAULTY)