Fuel Pump: Installation

INSTALL FUEL PRESSURE REGULATOR ASSEMBLY
1. Apply a light coat of gasoline to 2 new O-rings, and install them to the fuel pressure regulator.
  
  Fig 1: Identifying Fuel Pressure Regulator In O-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the fuel pressure regulator to the fuel relief valve.
3. Install the clip to the relief valve.
  
  Fig 2: Installing Clip To Relief Valve
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL JET PUMP
1. Apply a light coat of gasoline to a new O-ring, and install a new O-ring and the jet pump to the fuel relief valve.
  
  Fig 3: Identifying O-Ring And Jet Pump To Fuel Relief Valve Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL RELIEF VALVE ASSEMBLY
1. Apply a light coat of gasoline to a new O-ring, and install a new O-ring and the fuel relief valve to the fuel filter.
  
  Fig 4: Identifying O-Ring And Fuel Relief Valve Assembly To Fuel Filter
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FLANGE ASSEMBLY
1. Apply a light coat of gasoline to a new O-ring, and install the O-ring and flange to the fuel filter.
  
  Fig 5: Identifying O-Ring And Flange Assembly To Fuel Filter
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL PUMP ASSEMBLY
1. Install the fuel pump spacer to the fuel pump.
2. Apply a light coat of gasoline to a new seal, and install it to the fuel pump.
3. Install the fuel pump to the fuel filter.
  
  Fig 6: Locating Seal And Spacer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Connect the 2 connectors and terminal.
  
  Fig 7: Locating Connectors And Terminal
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 FUEL SUB-TANK
1. Apply gasoline to a new O-ring and install it to the jet pump.
2. Install the jet pump while aligning it to the installation position of the sub-tank.
  
  Fig 8: Identifying O-Ring And No 1 Fuel Sub-Tank To Fuel Filter With Flange Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Connect the jet pump nozzle to the sub-tank.
4. Attach the 3 claws to the claw holes and install the sub-tank.
  
  Fig 9: Identifying Claws To Claw Holes
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install a new E-ring.
  
  Fig 10: Identifying E-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL SENDER GAUGE ASSEMBLY
1. Set the fuel sender gauge to the sub-tank. Then slide the sender gauge downward to install it.
2. Connect the fuel sender gauge connector.
  
  Fig 11: Installing Fuel Sender Gauge Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY (See INSTALLATION )
INSTALL REAR FLOOR NO. 2 SERVICE HOLE COVER (See INSTALLATION )
INSTALL ROOM NO. 3 PARTITION PAD (See INSTALLATION )
INSTALL REAR SEAT CUSHION ASSEMBLY (See INSTALLATION )
INSTALL SERVICE PLUG GRIP (See INSTALLATION )
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
CHECK FOR FUEL LEAKS (See ON-VEHICLE INSPECTION )
PERFORM INITIALIZATION
1. Perform initialization (see INITIALIZATION (2006/02-2006/07) ).
  NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.