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Inspection Procedure

  1. INSPECT POWER SWITCH 
    1. Remove the power switch.
    2. Apply battery voltage between the terminals of the switch, and check the illumination condition of the switch.
      NOTE:
      • If the positive (+) lead and the negative (-) lead are incorrectly connected, the power switch indicator does not illuminate.
      • If the voltage is too low, the indicator will not illuminate.
        Fig 1: Identifying Power Switch Connector Terminal
        G05303652Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      OK 

      MEASUREMENT CONDITION

      Measurement Condition Specified Condition (Color)
      Battery positive (+) → Terminal 11 (SWIL)
      Battery negative (-) → Terminal 4 (COM) or 5 (GND)
      Illuminates (greenish white)
      Battery positive (+) → Terminal 12 (INDS)
      Battery negative (-) → Terminal 4 (COM) or 5 (GND)
      Illuminates (green)
      Battery positive (+) → Terminal 13 (INDW)
      Battery negative (-) → Terminal 4 (COM) or 5 (GND)
      Illuminates (amber)

    NG: REPLACE POWER SWITCH 

    OK: GO TO Next Step 

  2. CHECK WIRE HARNESS (POWER SWITCH - POWER SOURCE CONTROL ECU AND BODY GROUND) 
    1. Disconnect the K29 switch connector.
    2. Disconnect the K73 ECU connector.
    3. Measure the resistance of the wire harness side connectors.

      Standard resistance 

      STANDARD RESISTANCE SPECIFICATION

      Tester Connection Specified Condition
      K29-11 (SWIL) - K73-36 (SWIL) Below 1 Ω
      K29-12 (INDS) - K73-4 (INDS) Below 1 Ω
      K29-13 (INDW) - K73-13 (INDW) Below 1 Ω
      K29-5 (GND) - Body ground Below 1 Ω
      K29-4 (COM) - Body ground Below 1 Ω
      K29-11 (SWIL) or K73-36 (SWIL) -Body ground 10 kΩ or higher
      K29-12 (INDS) or K73-4 (INDS) - Body ground 10 kΩ or higher
      K29-13 (INDW) or K73-13 (INDW) -Body ground 10 kΩ or higher
    4. Fig 2: Identifying Power Switch And Power Source Control ECU And Body Ground
      G05303653Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: REPLACE POWER SOURCE CONTROL ECU