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Charging Systems: Charging: Generator: Installation

  1. INSTALL GENERATOR ASSEMBLY 
    1. Install the generator with the bolt and 2 nuts.

      Torque: Bolt 

      39 N*m (400 kgf*cm, 29 ft.*lbf) 

      Nut (M10) 

      39 N*m (400 kgf*cm, 29 ft.*lbf) 

      Nut (M8) 

      16 N*m (158 kgf*cm, 11 ft.*lbf) 

      Fig 1: Locating End Cover Nuts
      G04963067Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the generator connector.
    3. Connect the generator wire with the nut and rubber cap.

      Torque: 9.8 N*m (100 kgf*cm, 86 in.*lbf) 

    4. Install the generator wire clamp to the cord clip on the generator.
  2. INSTALL VANE PUMP ASSEMBLY 
    1. Install the vane pump assembly with the nut and 2 bolts.

      Torque: Nut 

      43 N*m (438 kgf*cm, 32 ft.*lbf) 

      Bolt 

      43 N*m (438 kgf*cm, 32 ft.*lbf) 

    2. Connect the vacuum hose.
  3. INSTALL FAN WITH FLUID COUPLING 
    1. Put the fan with fluid coupling and fan shroud into the engine room at the same time.
    2. Install the fan shroud with 3 bolts.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

    3. Install the fan with fluid coupling with 4 nuts.

      Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf) 

  4. INSTALL FAN AND GENERATOR V BELT (See  REMOVAL  ) 
  5. INSTALL RADIATOR UPPER SUPPORT SEAL 
  6. CONNECT BATTERY NEGATIVE TERMINAL