Windshield Glass: Installation

1. Coat the installation part of the stopper with Primer G.
   NOTE:

   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.
   • Do not apply too much primer.
2. Install 2 new windshield glass stoppers onto the glass.

   Standard dimension 

Fig 1: Identifying Windshield Glass Stoppers Dimension

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Fig 2: Identifying Windshield Glass Stopper

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install 2 new No. 1 stoppers to the vehicle body.

   HINT:

   Only 2-piece type No. 1 stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.

1. Using a brush or sponge, coat the application area of molding with Primer G.

1. Using a brush or sponge, coat the application area of adhesive dam with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

Fig 3: Identifying Window Glass Adhesive Dam Dimensions
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install a new adhesive dam onto the windshield glass.
   NOTE: Install the new adhesive dam along the ceramic notches.

   Standard dimension 

1. Position the windshield glass assembly.
   1. Using a suction cup, place the windshield glass assembly in the correct position.
   2. Check that the whole contact surface of the windshield glass rim is perfectly even.
   Fig 4: Identifying Matchmarks On Windshield Glass & Vehicle Body
   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Align the matchmarks on the windshield glass and vehicle body.
      NOTE: Check that the windshield glass stoppers are attached to the vehicle body correctly.
   4. Remove the windshield glass assembly.
Fig 5: Coating Installation Surface On Vehicle Body With Primer M
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a brush, coat the installation surface on the vehicle body with Primer M.
   NOTE:

   • Do not coat the adhesive with Primer M.
   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer M for later use.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

3. Using a brush or sponge, coat the application area of adhesive with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.
   Fig 6: Identifying Primer G Applying Area Onto Ceramic Notches

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT:

   • Apply Primer G onto the ceramic notches.
   • If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
Fig 7: Applying Adhesive To Windshield Glass
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Apply adhesive (Adhesive: TOYOTA genuine windshield glass adhesive or equivalent).
   1. Cut off the tip of the cartridge nozzle.

      HINT:

      After cutting off the tip, use all adhesive within the time described in the table below.

      Usage time frame 

      TEMPERATURE AND TACK-FREE TIME SPECIFICATION TABLE
      
      

      Temperature	Tack-free Time
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour and 40 minutes
      5°C (41°F)	8 hours

   2. Load the sealer gun with cartridge.
   3. Apply adhesive to the windshield glass.

      HINT:

      Apply adhesive onto the ceramic notches.

      Standard dimension 

      DIMENSION SPECIFICATION
      
      

      Area	Dimension
      A	12.0 mm (0.472 in.)
      B	8 mm (0.315 in.)
      C	3.0 mm (0.118 in.)
      D	24.9 mm (0.980 in.)

Fig 8: Identifying Windshield Glass Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install the windshield glass assembly.
   1. Using a suction cup, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.
      NOTE:

      • Check that the windshield glass stoppers are attached to the vehicle body correctly.
      • Check the clearance between the vehicle body and windshield glass.
   2. Lightly press the front surface of the windshield glass to ensure a close fit.

      HINT:

      Press the glass with force of 98 N (10 kgf, 22 lb) or more.

   3. If necessary, use a scraper to correct the level or position of adhesive that has been applied.

      HINT:

      Apply adhesive onto the windshield glass rim.

   4. Hold the windshield glass using protective tape until the applied adhesive becomes hard.
      NOTE: Do not drive the vehicle for the time described in the table below.

      Minimum time 

   TEMPERATURE SPECIFICATION TABLE
   
   

   Temperature	Minimum time prior to driving vehicle
   35°C (95°F)	1 hour and 30 minutes
   20°C (68°F)	5 hours
   5°C (41°F)	24 hours

   Fig 9: Identifying Windshield & Adhesive

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
2. If water leaks into the cabin, allow the water to dry and add adhesive.
3. Remove the protective tape.

Fig 10: Identifying Rain Sensor Tape Application Area

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. If reusing the rain sensor:

   Install the new rain sensor tape.

   1. Remove the used rain sensor tape from the windshield glass or rain sensor.
   2. Apply the new rain sensor tape on the lens surface of the rain sensor indicated by the hatched area.
      NOTE:

      • Make sure that no dust or fingerprints are on the tape surface.
      • Apply the tape securely.
2. Install the rain sensor.
   NOTE:

   • If reusing the windshield:

     Check that no rain sensor tape remains on the windshield after removing the rain sensor. If tape remains, remove it.

   • Clean the glass face with a shop rag, etc.

HINT:

See HOW TO PROCEED WITH TROUBLESHOOTING