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Engine Mechanical: Starter: Starting: Starter: Installation

  1. INSTALL STARTER ASSEMBLY 
    1. Install the starter assembly with the 2 bolts.

      Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf) 

    2. Connect the engine wire protector with the bolt.
    3. Connect the starter cable with the nut.

      Torque: 9.8 N*m (100 kgf*cm, 86 in.*lbf) 

    4. Connect the starter connector.
  2. INSTALL AIR PUMP ASSEMBLY WITH BRACKET (See  INSPECTION  ) 
  3. INSTALL REAR WATER BY-PASS JOINT RH 
    1. Install 2 new gaskets to the cylinder head.
    2. Install the 4 nuts holding the water by-pass joint to the cylinder heads. Alternately tighten the nuts.

      Torque: 18 N*m (185 kgf*cm, 13 ft.*lbf) 

  4. INSTALL WATER BY-PASS PIPE SUB-ASSEMBLY 
    1. Install a new O-ring to the water by-pass pipe.
    2. Apply soapy water to the O-ring.
    3. Push the water by-pass pipe end into the pipe hole of the water pump.
    4. Install the water by-pass pipe with the bolt.

      Torque: 18 N*m (185 kgf*cm, 13 ft.*lbf) 

    5. Install the wire clamp to the bracket of the water by-pass pipe.
  5. INSTALL INTAKE MANIFOLD ASSEMBLY 
    1. Install 2 new gaskets to the cylinder head.
    2. Install the intake manifold assembly with the 6 bolts and 2 nuts.

      Torque: Bolt 

      18 N*m (185 kgf*cm, 13 ft.*lbf) 

      Nut 

      18 N*m (185 kgf*cm, 13 ft.*lbf) 

  6. CONNECT WATER BY-PASS HOSE 
    1. Connect the water by-pass hose.
  7. CONNECT NO. 7 WATER BY-PASS HOSE 
    1. Connect the No. 7 water by-pass hose.
  8. INSTALL ENGINE WIRE 
    1. Install the engine wire with the 3 bolts.

      Torque: 8.2 N*m (83 kgf*cm, 72 in.*lbf) 

    2. Connect the water temperature sensor connector.
    3. Connect the throttle position sensor connector.
    4. Connect the 8 fuel injector connectors.
  9. CONNECT FUEL VAPOR FEED HOSE ASSEMBLY 
    1. Connect the fuel vapor feed hose assembly.
  10. CONNECT NO. 2 FUEL HOSE 
    1. Connect the No. 2 fuel hose.
  11. CONNECT FUEL HOSE (See  INSTALLATION  ) 
  12. INSTALL AIR CLEANER HOSE ASSEMBLY 
    1. Install the air cleaner hose assembly.
  13. ADD ENGINE COOLANT (See  COOLANT  ) 
  14. CHECK FOR ENGINE COOLANT LEAK (See  COOLING SYSTEM  ) 
  15. CHECK FOR FUEL LEAK (See  ON-VEHICLE INSPECTION  ) 
  16. INSTALL V-BANK COVER SUB-ASSEMBLY 

    Torque: 7.5 N*m (80 kgf*cm, 66 in.*lbf) 

  17. CONNECT BATTERY NEGATIVE TERMINAL 
    1. Connect the battery negative terminal.