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Fuel Pump: Reassembly

  1. INSTALL NO. 2 FUEL SUCTION PLATE 
    1. Install the 2 springs and No. 2 suction plate to the No. 1 suction plate.
    2. Using needle-nose pliers, install 2 new E-rings to the No. 2 suction plate.
    Fig 1: Locating No. 2 Suction Plate E-Rings
    G04962567Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FUEL PUMP 
    1. Apply a light coat of gasoline or spindle oil to a new O-ring, and install it to the fuel pump.
      Fig 2: Identifying Fuel Pump O-Ring
      G04962566Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the fuel pump harness connector to the fuel pump.
      Fig 3: Identifying Fuel Pump Harness Connector
      G04962565Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the suction filter to the fuel pump.
    4. Install the fuel pump with the suction filter to the fuel filter.
    Fig 4: Locating Suction Filter Claws
    G04962564Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FUEL PUMP ASSEMBLY WITH FILTER 
    1. Install the fuel filter to the fuel sub-tank.
    Fig 5: Installing Fuel Filter To Fuel Sub-Tank
    G04962574Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FUEL SUB-TANK 
    1. Engage the 3 claws to install the No. 2 fuel suction plate the fuel sub-tank.
      Fig 6: Identifying No. 2 Fuel Suction Plate Claws
      G04962562Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the 2 tubes to the tube clamps.
      Fig 7: Locating Tube Clamps
      G04962561Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the suction filter hose to the fuel sub-tank.
      Fig 8: Locating Suction Filter Hose
      G04962560Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect the fuel pump harness connector to the No. 1 fuel suction plate.
    Fig 9: Locating Fuel Pump Harness Connector
    G04962559Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FUEL SENDER GAGE ASSEMBLY 
    1. Install the fuel sender gage to the fuel suction support.
      Fig 10: Identifying Fuel Sender Gage
      G04962579Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the sender gage connector to the No. 1 fuel suction plate.