Oil Pump: Reassembly

INSTALL FRONT OIL PUMP OIL SEAL

Fig 1: Using SST & Hammer To Install Oil Seal
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Using SST and a hammer, install a new oil seal.
  SST 09350-30020 (09351 -32140)
  
  HINT:
  
  The oil seal end should be flush with the outer edge of the pump body.
2. Coat the oil seal lip with MP grease.
FIX FRONT OIL PUMP BODY SUB-ASSEMBLY
1. Place the oil pump body on the torque converter clutch.
INSTALL FRONT OIL PUMP DRIVEN GEAR

Fig 2: Identifying Driven Gear & Oil Pump Body
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Coat the driven gear with ATF.
2. Install the driven gear to the oil pump body.
INSTALL FRONT OIL PUMP DRIVE GEAR

Fig 3: Identifying Drive Gear & Oil Pump Body
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Coat the drive gear with ATF.
2. Install the drive gear to the oil pump body.
INSTALL FRONT OIL PUMP BODY O-RING

Fig 4: Identifying Front Oil Pump Body O-Ring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Install a new O-ring to the oil pump body.
INSTALL STATOR SHAFT ASSEMBLY

Fig 5: Tightening Stator Shaft Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Install the stator shaft with each bolt hole.
2. Install the 14 bolts.
  Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)
INSTALL CLUTCH DRUM OIL SEAL RING

Fig 6: Identifying Oil Seal Ring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Coat the 3 oil seal rings with ATF.
2. Squeeze the ends of the 3 oil seal rings together with the overlap distance 8 mm (0.314 in.) or less, and then install them to the starter shaft groove.
NOTE: Do not over-spread the ring ends.

HINT:

After installing the oil seal rings, check that they rotate smoothly.
INSPECT OIL PUMP DRIVE GEAR ROTATION (See INSPECTION )
INSTALL FRONT OIL PUMP BODY O-RING

Fig 7: Identifying O-Ring & Oil Pump Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Install a new O-ring to the oil pump assembly.