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Cruise Control Switch Circuit: Wiring Diagram

Fig 1: Identifying Cruise Control Switch Wiring Diagram
G04049208Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  1. READ VALUE ON INTELLIGENT TESTER 
    1. Connect the intelligent tester to the DLC3.
    2. Turn the engine switch on (IG) and turn the intelligent tester main switch on.
    3. Check the DATA LIST for proper functioning of the cruise control main switch.
    Fig 2: Checking Cruise Control Switch
    G04049209Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    ECM (Cruise control): 

    DATA LIST CHART

    Item Measurement Item/Display (Range) Normal Condition Diagnostic Note
    MAIN SW (MAIN) Main switch signal (Main CPU)/ ON or OFF ON: Main switch on (Pushed on)
    OFF: Main switch off (Pushed off)
    -
    CANCEL SW CANCEL switch signal/ON or OFF ON: CANCEL switch on
    OFF: CANCEL switch off
    -
    SET/COAST SW SET/COAST switch signal/ON or OFF ON: - (COAST)/SET switch on
    OFF: - (COAST)/SET switch off
    -
    RES/ACC SW RES/ACC switch signal/ON or OFF ON: + (ACCEL)/RES (RESUME) switch on
    OFF: + (ACCEL)/RES (RESUME) switch off
    -

    OK: 

    When the cruise control main switch is operated, the display changes as shown above. 

    Result: 

    RESULT REFERENCE

    Result Proceed to
    OK A
    NG (All items are defective) B
    NG (1 to 3 items are defective) C

    A : PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE 

    C : REPLACE CRUISE CONTROL MAIN SWITCH 

    B: Go To Next Step 

  2. INSPECT CRUISE CONTROL MAIN SWITCH 
    1. Remove the CRUISE CONTROL MAIN SWITCH  .
    2. Measure the resistance according to the value(s) in the table below.
    Fig 3: Inspecting Cruise Control Main Switch
    G04049210Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Standard resistance 

    TESTER CONNECTION AND SPECIFIED CONDITION CHART

    Tester Connection Switch Condition Specified Condition
    A-1 (CCS) - A-3 (ECC) Neutral 10 kΩ or higher
    A-1 (CCS) - A-3 (ECC) + (ACCEL)/RES (RESUME) 216 to 264 Ω
    A-1 (CCS) - A-3 (ECC) - (COAST)/SET 567 to 693 Ω
    A-1 (CCS) - A-3 (ECC) CANCEL 1,386 to 1,694 Ω
    A-1 (CCS) - A-3 (ECC) Main Switch off 10 kΩ or higher
    A-1 (CCS) - A-3 (ECC) Main Switch on Below 1Ω

    NG : REPLACE CRUISE CONTROL MAIN SWITCH 

    OK : Go To Next Step 

  3. CHECK HARNESS AND CONNECTOR (CRUISE CONTROL MAIN SWITCH - SPIRAL CABLE) 
    1. Disconnect the m1 connector from the spiral cable.
    2. Measure the resistance according to the value(s) in the table below.

    Standard resistance 

    TESTER CONNECTION AND SPECIFIED CONDITION CHART

    Tester connection Specified condition
    A-1 - m1-3 Below 1Ω
    A-3 - m1-4 Below 1Ω
    Fig 4: Checking Harness And Connector (Cruise Control Main Switch - Spiral Cable)
    G04049211Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG : REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK : Go To Next Step 

  4. CHECK SPIRAL CABLE 
    NOTE: The spiral cable is an important part of the SRS airbag system. Incorrect removal or installation of the spiral cable may prevent the airbag from deploying. Be sure to read the example shown in the brackets.

    HINT:

    1. Remove the spiral cable.
    2. Measure the resistance according to the value(s) in the table below.

    Standard resistance 

    TESTER CONNECTION AND SPECIFIED CONDITION CHART

    Tester Connection Spiral Cable Position Specified Condition
    m1-3 - J24-1 (CCS) Center Below 1Ω
    2.5 rotations to the left
    2.5 rotations to the right
    m1-4 - J24-2 (ECC) Center Below 1Ω
    2.5 rotations to the left
    2.5 rotations to the right

    HINT:

    The spiral cable makes a maximum of approximately 5 rotations.

    Fig 5: Checking Spiral Cable
    G04049212Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG : REPLACE SPIRAL CABLE 

    OK : Go To Next Step 

  5. CHECK WIRE HARNESS (SPIRAL CABLE - ECM AND BODY GROUND) 
    1. Measure the resistance according to the value(s) in the table below.

    Standard resistance 

    TESTER CONNECTION AND SPECIFIED CONDITION CHART

    Tester Connection Condition Specified Condition
    J24-1 - A6-31 (CCS) Always Below 1Ω
    A6-31 (CCS) - Body ground Always 10 kΩ or higher
    J24-2 (ECC) - Body ground Always Below 1Ω
    Fig 6: Checking Wire Harness (Spiral Cable - ECM And Body Ground)
    G04049213Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG : REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK : REPLACE ECM