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Cruise Control Switch Circuit: Wiring Diagram

Fig 1: Identifying Cruise Control Switch Wiring Diagram
G04049264Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  1. READ VALUE ON INTELLIGENT TESTER 
    1. Connect the intelligent tester to the DLC3.
    2. Turn the engine switch on (IG) and turn the intelligent tester main switch on.
    3. Check the DATA LIST for proper functioning of the cruise control main switch.
    Fig 2: Checking Proper Functioning Of Cruise Control Main Switch
    G04049265Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    ECM (Cruise control): 

    DATA LIST REFERENCE CHART

    Item Measurement Item / Di(Range) Normal Condition Diagnostic Note
    MAIN SW (MAIN) Main switch signal (Main CPU) / ON or OFF ON: Main switch ON (Pushed on)
    OFF: Main switch OFF (Pushed off)
    -
    CANCEL SW CANCEL switch signal / ON or OFF ON: CANCEL switch ON
    OFF: CANCEL switch OFF
    -
    SET/COAST SW SET/COAST switch signal / ON or OFF ON: - (COAST)/SET switch ON
    OFF: - (COAST)/SET switch OFF
    -
    RES/ACC SW RES/ACC switch signal / ON or OFF ON: + (ACCEL)/RES (RESUME) switch ON
    OFF: + (ACCEL)/RES (RESUME) switch OFF
    -

    OK: 

    When the cruise control main switch is operated, the display changes as shown above. 

    Result: 

    RESULT REFERENCE

    Result Proceed to
    OK A
    NG (all items are defective) B
    NG (1 to 3 items are defective) C

    A : PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE 

    C : REPLACE CRUISE CONTROL MAIN SWITCH 

    B: Go To Next Step 

  2. INSPECT CRUISE CONTROL MAIN SWITCH 
    1. Disconnect the cruise control main switch connector.
      Fig 3: Inspecting Cruise Control Main Switch
      G04049266Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

    Standard resistance 

    TESTER CONNECTION AND SPECIFIED CONDITION CHART

    Tester Connection Switch Condition Specified Condition
    A-1 (ECC) - A-2 (R/N), A-1 (ECC) - A-3 (CCS) Neutral 10 kΩ or higher
    A-1 (ECC) - A-3 (CCS) + (ACCEL)/RES (RESUME) 216 to 264 Ω
    A-1 (ECC) - A-3 (CCS) - (COAST)/SET 567 to 693 Ω
    A-1 (ECC) - A-3 (CCS) CANCEL 1,386 to 1,694 Ω
    A-1 (ECC) - A-3 (CCS) Main Switch off 10 kΩ or higher
    A-1 (ECC) - A-3 (CCS) Main Switch on Below 1Ω
    A-1 (ECC) - A-2 (R/N) Main Switch on and MODE Switch on Below 1Ω

    NG : REPLACE CRUISE CONTROL MAIN SWITCH 

    OK : Go To Next Step 

  3. INSPECT SPIRAL CABLE 
    NOTE: The spiral cable is an important part of the SRS airbag system. Incorrect removal or installation of the spiral cable may prevent the airbag from deploying. Be sure to read the example shown in the brackets.

    HINT:

    1. Remove the spiral cable.
    2. Measure the resistance according to the value(s) in the table below.

    Standard resistance 

    TESTER CONNECTION AND SPECIFIED CONDITION CHART

    Tester Condition Spiral Cable Position Specified Condition
    m1-1 - J24-7 Center Below 1 Ω
    2.5 rotations to the left
    2.5 rotation to the right
    m1-3 - J24-1 Center Below 1Ω
    2.5 rotation to the left
    2.5 rotation to the right
    m1-4 - J24-2 Center Below 1Ω
    2.5 rotation to the left
    2.5 rotation to the right

    HINT:

    The spiral cable makes a maximum of approximately 5 rotations.

    NG : REPLACE SPIRAL CABLE 

    Fig 4: Inspecting Spiral Cable
    G04049267Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK : Go To Next Step 

  4. CHECK WIRE HARNESS (SPIRAL CABLE - ECM) 
    1. Measure the resistance according to the value(s) in the table below.

    Standard resistance 

    TESTER CONNECTION AND SPECIFIED CONDITION CHART

    Tester Connection Condition Specified Condition
    J24-1 - A6-31 (CCS) Always Below 1Ω
    J24-7 - A5-20 (CCHG) Always Below 1Ω
    J24-1 - Body ground Always 10 kΩ or higher
    J24-7 - Body ground Always 10 kΩ or higher

    NG : REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Fig 5: Checking Wire Harness (Spiral Cable - ECM)
    G04049268Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK : Go To Next Step 

  5. CHECK WIRE HARNESS (SPIRAL CABLE - BODY GROUND) 
    1. Measure the resistance according to the value(s) in the table below.

    Standard resistance 

    TESTER CONNECTION AND SPECIFIED CONDITION CHART

    Tester Connection Condition Specified Condition
    J24-2 - Body ground Always Below 1Ω

    NG : REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Fig 6: Checking Wire Harness (Spiral Cable - Body Ground)
    G04049269Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK : PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE