Windshield Glass: Installation

1. Install 2 new stoppers to the vehicle body, as shown in Fig 1 .

Fig 1: Installing No. 1 Windshield Glass Stopper

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat the installation part of the stopper with Primer G.
   NOTE:

   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.
   • Do not apply too much primer.
2. Install 2 new windshield glass stoppers onto the glass.

Fig 2: Installing Windshield Glass Stoppers Onto Glass

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Standard dimension 

1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
   NOTE:

   • Allow the primer coating to dry for 3 minutes or more.
   • Do not coat the adhesive with Primer G.
   • Do not keep any of the opened Primer G for later use.
2. Install the windshield outside molding, as shown in Fig 3 .

   Standard dimension 

   WINDSHIELD OUTSIDE MOLDING STANDARD DIMENSION TABLE
   
   

   Area	Dimension
   a	2.0 mm (0.079 in.)

   Fig 3: Installing Windshield Outside Molding

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1. Coat the installation part of the dam with Primer G.
   NOTE:

   • Allow the primer coating to dry for 3 minutes or more.
   • Do not apply too much primer.
2. Install a new dam, applying double-sided tape all the way around the glass except where the dam is installed.

Fig 4: Installing Windshield Glass Adhesive Dam

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Standard dimension 

1. Clean and shape the contact surface of the vehicle body.
   1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
      NOTE: Be careful not to damage the vehicle body.

      HINT:

      Leave as much adhesive on the vehicle body as possible.

   2. Clean the contact surface of the vehicle body with a piece of shop rag saturated with cleaner.

      HINT:

      Even if all the adhesive has been removed, clean the vehicle body.

   Fig 5: Cleaning And Shaping Contact Surface Of Vehicle Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Position the glass.
   1. Using a suction cup, place the glass in the correct position.
   2. Check that the whole contact surface of the glass rim is perfectly even.
   3. Place reference marks between the glass and vehicle body.
      NOTE: Check that the stoppers are attached to the vehicle body correctly.

      HINT:

      When reusing the glass, check and correct the reference mark positions.

      Fig 6: Positioning Glass

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   4. Remove the glass.
3. Using a brush, coat the exposed part of the vehicle body on the vehicle side with Primer M.
   NOTE:

   • Allow the primer coating to dry for 3 minutes or more.
   • Do not coat the adhesive with Primer M.
   • Do not keep any of the opened Primer M for later use.
   Fig 7: Coating Exposed Part Of Vehicle Body With Primer M

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
   Fig 8: Coating Edge Of Glass And Contact Surface With Primer G

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard dimension 

   STANDARD DIMENSION TABLE
   
   

   Area	Dimension
   a	10.2 mm (0.402 in.)
   b	4.0 mm (0.158 in.)
   c	7.0 mm (0.276 in.)
   d	10.2 mm (0.402 in.)
   e	3.0 mm (0.118 in.)
   f	4.0 mm (0.158 in.)

   NOTE:

   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

5. Apply adhesive (Adhesive: Part No. 08850-00801 or equivalent).
   1. Cut off the tip of the cartridge nozzle, as shown in Fig 9 .

      HINT:

      After cutting off the tip, use all adhesive within the time described in TACK-FREE TIME DESCRIPTION TABLE  .

      Tack-free time 

      TACK-FREE TIME DESCRIPTION TABLE
      
      

      Temperature	Tack-free Time
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour 40 minutes
      5°C (41°F)	8 hours

   2. Load the sealer gun with the cartridge.
   3. Coat the glass with adhesive.
   Fig 9: Coating Glass With Adhesive

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard dimension 

   STANDARD DIMENSION TABLE
   
   

   Area	Dimension
   a	12.0 mm (0.472 in.)
   b	8.0 mm (0.315 in.)
   c	10.2 mm (0.402 in.)
   d	10.2 mm (0.402 in.)
   e	3.0 mm (0.118 in.)

6. Install the glass.
   1. Using a suction cup, position the glass so that the reference marks are aligned, and press it in gently along the rim.
      NOTE:

      • Allow the primer coating to dry for 3 minutes or more.
      • Check that the stoppers are attached to the vehicle body correctly.
      • Check the clearance between the vehicle body and glass.
      Fig 10: Positioning Glass Using Suction Cup

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Lightly press the front surface of the glass to ensure a close fit.
   3. Using a scraper, remove any excess or protruding adhesive.
      NOTE: Do not drive the vehicle for the time described in MINIMUM TIME REFERENCE TABLE  .

      Minimum time 

      MINIMUM TIME REFERENCE TABLE
      
      

      Temperature	Minimum time prior to driving vehicle
      35°C (95°F)	1 hour 30 minutes
      20°C (68°F)	5 hours
      5°C (41°F)	24 hours

      HINT:

      Apply adhesive onto the glass rim.

   Fig 11: Removing Any Excess Or Protruding Adhesive

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1. Conduct a leak test after the adhesive has completely hardened.
2. Seal any leaks with a sealer gun.