Transfer Wire: Installation

WARNING: This page is about a different car, the 2007 Lexus IS 250. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL TRANSFER WIRE
1. Coat the transfer wire O-ring with ATF.
  
  Fig 1: Identifying Transfer Wire O-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the transfer wire with the bolt.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
3. Connect the 2 transfer wire connectors to the transfer control solenoid.
4. Install the transfer upper valve body with the 4 bolts.
  Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
  
  Fig 2: Identifying Transfer Wire Connectors With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSFER OIL PAN
1. Install the transfer oil cleaner magnet to the transfer oil pan.
  
  Fig 3: Identifying Transfer Oil Cleaner Magnet
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove all residual FIPG material from the contact surfaces using gasoline or alcohol.
3. Apply seal packing to the transfer chain case front as shown in the illustration.
  Seal packing: Part No. 08826-00090, THREE BOND or equivalent
  
  Fig 4: Applying Seal Packing To Transfer Chain Case Front
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Temporarily tighten the 9 bolts in several steps, and then tighten them to the specified torque.
  Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf)
  
  Fig 5: Identifying Oil Pan Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSFER DYNAMIC DAMPER
1. Install the transfer dynamic damper with the 2 bolts.
  Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf)
  
  Fig 6: Identifying Transfer Dynamic Damper With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE REAR MOUNTING MEMBER
1. Install the engine rear mounting member with the 4 bolts and 3 nuts.
  Torque:
  
  26 N*m (265 kgf*cm, 19 ft.*lbf) (Bolt)
  
  38 N*m (387 kgf*cm, 28 ft.*lbf) (Nut)
  
  Fig 7: Identifying Engine Rear Mounting Member Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR (See INSTALLATION )
INSTALL FRONT EXHAUST PIPE ASSEMBLY (See INSTALLATION (For 2GR-FSE) INSTALLATION (For 4GR-FSE) )
INSTALL HEATED OXYGEN SENSOR (See INSTALLATION (For 2GR-FSE) INSTALLATION (For 4GR-FSE) )
INSTALL FRONT CENTER FLOOR BRACE (See INSTALLATION (For 2GR-FSE) INSTALLATION (For 4GR-FSE) )
INSTALL REAR NO. 1 FLOOR PANEL BRACE (See INSTALLATION (For 2GR-FSE) INSTALLATION (For 4GR-FSE) )
ADD AUTOMATIC TRANSMISSION FLUID (See INSTALLATION )
CHECK FOR EXHAUST GAS LEAKS