Detailed Flow
- DIAGNOSIS WITH MULTITASKING BATTERY DIAGNOSTIC STATION
- CRANKING CHECK
- ENGINE START CHECK
- STARTER MOTOR ACTIVATION
- COMPARISON BETWEEN ENGINE COOLANT AND CRANKING VOLTAGE
Compare the engine coolant temperature and verify the cranking voltage is within specification.
Minimum Specification of Cranking Voltage Referencing Coolant Temperature
VOLTAGE SPECIFICATIONEngine coolant temperature [°C (°F)] Voltage [V] -30 to -20 (-22 to -4) 8.6 -19 to -10 (-2 to 14) 9.1 -9 to 0 (16 to 32) 9.5 More than 1 (More than 34) 9.9 Is the voltage less than the specified value?
YES: GO TO 7
NO: GO TO 6
- STARTER OPERATION
Check the starter operation.
Does the starter motor turn smoothly?
YES: Starter motor is OK. Inspection end.
NO: GO TO 7
- "B" TERMINAL CIRCUIT INSPECTION
Check "B" terminal circuit. Refer to "DIAGNOSIS PROCEDURE ".
Is "B" terminal circuit normal?
YES: GO TO 8
NO: Repair as needed.
- "S" CONNECTOR CIRCUIT INSPECTION
Check "S" connector circuit. Refer to "DIAGNOSIS PROCEDURE ".
Is "S" connector circuit normal?
YES: GO TO 9
NO: Repair as needed.
- ENGINE ROTATION STATUS
Check that the engine can be rotated by hand.
Does the engine turn freely by hand?
YES: Replace starter motor. Refer to "REMOVAL AND INSTALLATION ".
NO: Perform further diagnosis of engine mechanical or powertrain mechanism. Refer to ENGINE MECHANICAL, AUTOMATIC TRANSMISSION (RE0F09B) or CLUTCH SYSTEMS articles. Once resolved, perform battery test again. Refer to diagnostic station instruction manual.
Perform the starting system test with multitasking battery diagnostic station. For details and operating instructions, refer to diagnostic station instruction manual.
Test result
CRANKING NORMAL: GO TO 2
LOW VOLTAGE: GO TO 5
CHARGE BATTERY: Perform the slow battery charging procedure. (Initial rate of charge is 10 A for 12 hours.) Perform battery test again. Refer to diagnostic station instruction manual.
REPLACE BATTERY: Before replacing battery, clean the battery cable clamps and battery posts. Perform battery test again. Refer to diagnostic station instruction manual. If second test result is "REPLACE BATTERY", then do so. Perform battery test again to confirm repair.
Check that the starter motor operates properly.
Does the engine crank normally?
YES: GO TO 3
NO: GO TO 4
Check that the engine starts.
Does the engine start?
YES: Starter motor is OK. Inspection end.
NO: Perform further diagnosis of engine mechanical or engine control system. Refer to ENGINE MECHANICAL and ENGINE CONTROL SYSTEM articles. Once resolved, perform battery test again.
Check that the starter motor operates.
Does the starter motor turn?
YES: Check ring gear and starter motor drive pinion. Once resolved, perform battery test again.
NO: GO TO 7