Transmission Wire: Installation

INSTALL TRANSMISSION WIRE

Fig 1: Locating Transmission Wire Bolt
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Coat a new O-ring with ATF and install it to the transmission wire connector.
2. Install the transmission wire.
3. Install the bolt.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
4. Connect the wire connector.
  
  Fig 2: Connecting Wire Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  HINT:
  
  Push up the lever until the claw of the transmission wire connector makes a connection sound.
5. Connect the 3 speed sensor connectors.
  
  Fig 3: Locating Speed Sensor Connectors
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSMISSION VALVE BODY ASSEMBLY
1. Install the spring and check ball body.
  
  Fig 4: Identifying Check Ball Body And Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Align the groove of the manual valve with the lever pin.
  
  Fig 5: Aligning Groove Of Manual Valve With Lever Pin
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the 17 bolts.
  
  Fig 6: Locating Valve Body Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf)
  
  HINT:
  
  Each bolt length is indicated below.
  
  Bolt length:
  
  21 mm (0.83 in.) for bolt A
  
  31 mm (1.22 in.) for bolt B
  
  64 mm (2.52 in.) for bolt C
4. Install the detent spring and detent spring cover with the bolt.
  
  Fig 7: Identifying Bolt, Detent Spring Cover And Detent Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: Make sure to install the detent spring so that its roller is perpendicularly at the center of the manual valve lever.
  
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
5. Connect the 8 connectors to the solenoid valves.
  
  Fig 8: Locating Solenoid Valves Connectors
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Connect the oil pressure switch connector.
7. Coat a new O-ring with ATF and install it to the ATF temperature sensor.
8. Install the ATF temperature sensor and lock plate with the bolt.
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
INSTALL VALVE BODY OIL STRAINER ASSEMBLY

Fig 9: Identifying O-Ring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Coat a new O-ring with ATF and install it to the oil strainer.
  NOTE: Ensure that the O-ring is not twisted or pinched.
2. Install the oil strainer to the valve body with the 4 bolts.
  Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf)
INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY
1. Install the 3 magnets to the oil pan.
  
  Fig 10: Identifying Magnets To Oil Pan
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install a new gasket and the oil pan to the transmission case with the 9 bolts.
  
  Fig 11: Locating Oil Pan Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 7.3 N*m (74 kgf*cm, 64 in.*lbf)
  NOTE:
  - Make sure that there is no oil or foreign matter on the gasket seal surface and oil pan contact surface.
  - Install the gasket so that there is no slack in the gasket, and that the seal surface's entire circumference is level.
  - Make sure that the 9 gasket drop prevention protrusions are set on the oil pan.
  - When tightening the oil pan, make sure that the gasket is not pinched between the gasket tightening area's sleeve and the transmission's seal surface.
    
    Fig 12: Identifying Correct Installation Of Sleeve
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
INSTALL COWL TOP VENTILATOR LOUVER (See INSTALLATION )
ADD AUTOMATIC TRANSMISSION FLUID
1. Add automatic transmission fluid (see AUTOMATIC TRANSMISSION FLUID ).
PERFORM INITIALIZATION
1. Perform initialization (see INITIALIZATION ).
  NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.