Exhaust Pipe: Installation

CAUTION: Perform the procedures below with at least 2 people.

Fig 1: Locating No. 1 Exhaust Pipe Support Bracket Bolts

INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY
1. Install the bracket with the 2 bolts.
  Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)
  
  Fig 2: Locating Bracket With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TAILPIPE RH
1. Connect the 3 exhaust pipe supports to install the tailpipe.
INSTALL TAILPIPE LH
1. Connect the 3 exhaust pipe supports to install the tailpipe.
  
  Fig 3: Locating Exhaust Pipe Supports
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT EXHAUST PIPE ASSEMBLY
1. Install 2 new gaskets to the exhaust manifold LH and RH.
  NOTE: Do not reuse the 2 removed gaskets.
  
  Fig 4: Locating Front Exhaust Pipe Gaskets
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install 2 new gaskets to the exhaust pipe rear ends.
  NOTE: Do not reuse the 2 removed gaskets.
3. Install the front exhaust pipe to the exhaust manifold LH and RH with the 4 bolts and 4 new nuts.
  Torque: 39 N*m (398 kgf*cm, 29 ft.*lbf)
  
  Fig 5: Locating Front Exhaust Pipe Gaskets
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: Do not reuse the 4 removed nuts.
4. Install the front exhaust pipe's tailpipe LH and RH side with the 4 bolts.
  Torque: 39 N*m (398 kgf*cm, 29 ft.*lbf)
  
  Fig 6: Locating Front Exhaust Pipe Tailpipe
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT FLOOR CENTER BRACE
1. Install the brace with the 4 bolts.
  Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf)
CONNECT HEATED OXYGEN SENSOR (for Sensor 2)
NOTE: Do not strike the metal part of the sensor.

Fig 7: Locating Brace With Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Pre-rotate the sensor 4 times counterclockwise, and then install the sensor to the exhaust pipe by hand.
  
  Fig 8: Locating Heated Oxygen Sensor
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, tighten the 2 sensors.
  SST 09224-00010
  
  Torque: with SST
  
  40 N*m (408 kgf*cm, 30 ft.*lbf)
  
  without SST
  
  44 N*m (449 kgf*cm, 32 ft.*lbf)
  NOTE:
  - Make sure SST and the wrench are connected in a straight line.
  - Use a torque wrench with a fulcrum length of 300 mm (11.81 in).
    
    Fig 9: Identifying Special Tool
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Connect the 2 grommets to the floor panel.
  
  Fig 10: Locating Floor Panel Grommets
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSPECT FOR EXHAUST GAS LEAK
1. If gas is leaking, tighten the areas necessary to stop the leak. Replace the damaged parts as necessary.
INSTALL FRONT FLOOR COVER RH
1. Install the cover with the 3 clips, 3 screws and 4 grommets.
INSTALL FRONT FLOOR COVER LH
1. Install the cover with the 3 clips, 3 screws and 4 grommets.
  
  Fig 11: Locating Front Floor Cover LH Screws And Clips
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL REAR FLOOR SIDE MEMBER COVER RH
1. Install the cover with the clip, nut and 5 screws.
REMOVE REAR FLOOR SIDE MEMBER COVER LH
1. Install the cover with the clip, nut and 5 screws.
INSTALL NO. 5 ROCKER PANEL MOULDING PROTECTOR
1. Install the protector with the 2 clips and screw.
INSTALL NO. 6 ROCKER PANEL MOULDING PROTECTOR
1. Install the protector with the 2 clips and screw.
  
  Fig 12: Locating Rear Floor Side Member Cover RH Clip, Nut And Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 DIFFERENTIAL SUPPORT PROTECTOR (See INSTALLATION )
INSTALL NO. 2 DIFFERENTIAL SUPPORT PROTECTOR (See INSTALLATION )
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
INSTALL COWL TOP VENTILATOR LOUVER RH (See INSTALLATION )
PERFORM INITIALIZATION
1. Perform initialization (see INITIALIZATION ).
  NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.