Fuel Pressure Pulsation Damper: Installation

INSTALL FUEL PRESSURE PULSATION DAMPER ASSEMBLY
1. Temporarily install the 2 clamps together with 4 new gaskets and the pipe to the fuel pump.
  
  Fig 1: Identifying Pulsation Damper And Fuel Pipe
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 2 clamp bolts.
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
  
  Fig 2: Locating Clamp Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using SST, tighten the 2 dampers.
  SST 09612-24014(09617-24011)
  
  Torque:
  
  without SST 40 N*m (408 kgf*cm, 30 ft.*lbf)
  
  with SST 35 N*m (357 kgf*cm, 26 ft.*lbf)
  
  HINT:
  - Use a torque wrench with a fulcrum length of 30 cm (11.81 in).
  - Make sure SST and wrench are connected in a straight line.
    
    Fig 3: Tightening Dampers
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Connect the 3 fuel hoses.
  
  Fig 4: Locating Fuel Hoses
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Connect the connector to the delivery pipe.
  
  Fig 5: Locating Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Install the bracket with the bolt.
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
  
  Fig 6: Identifying Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 3 ENGINE COVER SUB-ASSEMBLY
1. Install the No. 3 engine cover with the 2 clips.
  
  Fig 7: Identifying Engine Cover Clips
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the bracket with the 2 bolts.
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
  
  Fig 8: Identifying Bracket Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT NO. 1 FUEL PIPE SUB-ASSEMBLY
1. Push in the tube connector to the pipe until the tube connector makes a "click" sound.
2. Push down on the retainer to lock it in place.
  NOTE:
  - Check that there is no damage or foreign objects on the connected part of the fuel pipe.
  - After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.
  Fig 9: Connecting Fuel Pipe Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL INTAKE MANIFOLD
1. Install the intake manifold (see INSTALLATION ).
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
PERFORM INITIALIZATION
1. Perform initialization (see INITIALIZATION ).
  NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable to the negative (-) battery terminal.
REMOVE ENGINE COOLANT (See REPLACEMENT )
CHECK FOR ENGINE COOLANT LEAKS (See ON-VEHICLE INSPECTION )
CHECK FOR FUEL LEAKS (See ON-VEHICLE INSPECTION )