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Fuel Pump: Removal

  1. PRECAUTION (See  REMOVAL   ) 
  2. DISCHARGE FUEL SYSTEM PRESSURE 
    1. Discharge fuel system pressure (see FUEL SYSTEM  ).
  3. REMOVE COWL TOP VENTILATOR LOUVER RH  (See REMOVAL )
  4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
    NOTE: After the engine switch is turned off, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the engine switch off, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal.
  5. REMOVE REAR SEAT ASSEMBLY LH (for Power Seat) 
    1. Remove the rear seat assembly LH (see REMOVAL ).
  6. REMOVE REAR SEAT ASSEMBLY LH (for Ottoman) 
    1. Remove the rear seat assembly LH (see REMOVAL ).
  7. REMOVE REAR SEAT CUSHION ASSEMBLY (for Fixed Seat Type) 
    1. Remove the rear seat cushion assembly (see REMOVAL ).
  8. REMOVE REAR FLOOR NO. 2 SERVICE HOLE COVER 
    1. Remove the service hole cover and disconnect the connector from the fuel suction with pump and gauge tube assembly.
      Fig 1: Identifying Rear Floor No. 2 Service Hole Cover
      G04947835Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY 
    1. Disconnect the fuel main tube and fuel return tube.
      1. Remove the 2 tube joint clips and 2 fuel tubes.
        NOTE:
        • Remove any dirt and foreign matter on the fuel tube joint before performing this work.
        • Do not allow any scratches or foreign matter on the parts when disconnecting them, as the fuel tube joint contains the O-rings that seal the plug.
        • Perform this work by hand. Do not use any tools.
        • Do not forcibly bend, twist or turn the nylon tube.
        • Protect the disconnected part by covering it with a plastic bag and tape after disconnecting the fuel tubes.
        Fig 2: Removing Tube Joint Clips And Fuel Tubes
        G04947943Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 8 bolts and set plate.
      Fig 3: Locating Set Plate Bolts
      G04947944Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the fuel hose.
      Fig 4: Locating Fuel Hose
      G04947945Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the fuel suction with pump and gauge tube from the fuel tank.
      NOTE:
      • Make sure that the sender gauge arm does not bend.
      • Do not damage the fuel suction with pump and gauge tube.
    5. Remove the gasket.
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