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Disassembly and Assembly: Assembly

WARNING: This page is about a different car, the 2012 Nissan Pathfinder. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Use NISSAN Rubber Grease when assembling.
  1. Install the bleed valve and cap.
  2. Apply rubber grease to the new piston seals (1) and insert the new piston seals (1) into the groove on the cylinder body.
    CAUTION: Do not reuse piston seals.
    Fig 1: Applying Rubber Grease To Piston Seals
    G07013881
  3. Apply rubber grease to the new piston boots (1). Cover the piston end (2) with the piston boot (1), and then install the cylinder side lip on the piston boot (1) securely into the groove on the cylinder body.
    CAUTION:
    • Do not reuse piston boot.
    • Press pistons in evenly and vary the pressing points to prevent the cylinder inner wall from being damaged.
    Fig 2: Applying Rubber Grease To Piston Boots
    G07013882
  4. Install the pistons (1) into the cylinder body and insert the piston boots (2) side lip into the piston groove as shown.
    CAUTION: Press pistons in evenly and vary the pressing points to prevent the cylinder inner wall from being damaged.
    Fig 3: Identifying Piston And Piston Boots
    G07013883
  5. Apply rubber grease to the sliding pin boots, then install the new upper sliding pin, lower sliding pin, and sliding pin boots on the torque member.
    CAUTION: Upper sliding pin must be replaced at each service.
  6. Install the cylinder body on the torque member. Refer to "REMOVAL AND INSTALLATION OF BRAKE CALIPER AND DISC ROTOR ".