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Disassembly and Assembly: Assembly

WARNING: This page is about a different car, the 2004 Nissan Maxima. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the oil cooler (if equipped).
    NOTE: Pay attention to direction of conical washer.
    Fig 1: Assembly (1 Of 7)
    G00876667Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Clean the contact portion of the tank.
    Fig 2: Assembly (2 Of 7)
    G00876668Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install sealing rubber by pushing it in with your fingers.
    CAUTION: Be careful not to twist sealing rubber gasket.
    Fig 3: Assembly (3 Of 7)
    G00876669Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Crimp tank in specified sequence using Tool.
    Fig 4: Assembly (4 Of 7)
    G00876670Courtesy of NISSAN MOTOR CO., U.S.A.
    Fig 5: Assembly (5 Of 7)
    G00876671Courtesy of NISSAN MOTOR CO., U.S.A.
    • Use pliers in the locations where Tool cannot be used.
      Fig 6: Assembly (6 Of 7)
      G00876672Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Make sure that the rim is completely crimped down.
    1. Standard height "H": 8.0 - 8.4 mm (0.315 - 0.331 in)
  6. Confirm that there is no leakage.

    Refer to "INSPECTION ".

    Fig 7: Assembly (7 Of 7)
    G00876673Courtesy of NISSAN MOTOR CO., U.S.A.