Oil Pump: Reassembly

INSTALL OIL PUMP FRONT OIL SEAL

Fig 1: Tapping In Oil Seal
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Using SST and a hammer, tap in a new oil seal.
  SST 09350-30020(09351-32140)
  
  Standard depth:
  
  0 +/-0.2 mm (0.008 in.)
  
  HINT:
  
  The oil seal end should be flush with the outer edge of the pump body.
2. Coat the lip of the oil seal with MP grease.
FIX FRONT OIL PUMP BODY SUB-ASSEMBLY
1. Place the oil pump body on the torque converter clutch.
INSTALL FRONT OIL PUMP DRIVEN GEAR

Fig 2: Identifying Front Oil Pump Driven Gear
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Coat the driven gear with ATF.
2. Install the driven gear to the oil pump body.
INSTALL FRONT OIL PUMP DRIVE GEAR

Fig 3: Identifying Front Oil Pump Drive Gear
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Coat the drive gear with ATF.
2. Install the drive gear to the oil pump body.
INSTALL FRONT OIL PUMP BODY O-RING

Fig 4: Identifying Front Oil Pump Body O-Ring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Coat a new O-ring with ATF.
2. Install the O-ring to the oil pump body.
INSTALL STATOR SHAFT ASSEMBLY

Fig 5: Locating Stator Shaft Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Align the stator shaft with each bolt hole and install it.
2. Install the 2 bolts.
  Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf)
INSTALL STATOR SHAFT CLUTCH DRUM THRUST WASHER

Fig 6: Identifying Thrust Washer
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Align the 2 claws and install the thrust washer.
INSTALL NO. 1 BRAKE PISTON

Fig 7: Identifying No. 1 Brake Piston O-Rings
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Coat 2 new O-rings with ATF and install them to the No. 1 brake piston.
2. Install the No. 1 brake piston and brake piston return spring sub-assembly.
  
  Fig 8: Identifying No. 1 Brake Piston And Brake Piston Return Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a T30 "TORX" wrench, install the 5 bolts.
  Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf)
INSPECT OIL PUMP DRIVE GEAR ROTATION (See INSPECTION )
INSTALL CLUTCH DRUM OIL SEAL RING

Fig 9: Identifying Clutch Drum Oil Seal Ring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Coat 4 new oil seal rings with ATF.
2. Squeeze the ends of the 4 oil seal rings so that the gap becomes 8 mm (0.32 in.) or less, and then install them to the stator shaft groove.
  NOTE: Do not expand the ring ends excessively.
  
  HINT:
  
  After installing the oil seal rings, check that they rotate smoothly.
INSTALL OIL PUMP O-RING

Fig 10: Identifying Oil Pump O-Ring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Install a new O-ring to the oil pump.