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Transmission Wire: Removal

  1. REMOVE COWL TOP VENTILATOR LOUVER  (See REMOVAL )
  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
    NOTE: After the engine switch is turned off, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the engine switch off, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal.
  3. DRAIN AUTOMATIC TRANSMISSION FLUID 
    1. Remove the drain plug and gasket, and drain the ATF.
    2. Install a new gasket and the drain plug.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

  4. REMOVE AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY 
    Fig 1: Locating Oil Pan Bolts
    G04948406Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the 9 bolts, oil pan and gasket from the transmission.
      NOTE: Some fluid will remain in the oil pan. Remove all the pan bolts, and carefully remove the oil pan assembly.
    2. Remove the 3 transmission oil cleaner magnets from the oil pan.
    3. Examine the particles in the pan.
      Fig 2: Checking Chips And Particles In Pan
      G04831117Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Collect any steel chips with the removed magnets. Carefully look at the foreign objects and particles in the pan and on the magnets to guess the type of wear which might be found in the transmission.

        Steel (magnetic): bearing, gear and clutch plate wear

        Brass (non-magnetic): bush wear

  5. REMOVE VALVE BODY OIL STRAINER ASSEMBLY 
    1. Remove the 4 bolts and oil strainer from the valve body.
      Fig 3: Locating Valve Body Oil Strainer Assembly Bolts
      G04948408Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the oil strainer.
      Fig 4: Identifying O-Ring
      G04948409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE TRANSMISSION VALVE BODY ASSEMBLY 
    Fig 5: Locating Solenoid Valves Connectors
    G04948410Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the bolt, lock plate and ATF temperature sensor.
    2. Remove the O-ring from the ATF temperature sensor.
    3. Disconnect the oil pressure switch connector.
    4. Disconnect the 8 connectors from the solenoid valves.
    5. Remove the bolt, detent spring cover and detent spring.
      Fig 6: Identifying Bolt, Detent Spring Cover And Detent Spring
      G04948411Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the 17 bolts and valve body.
      Fig 7: Locating Valve Body Bolts
      G04948412Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Do not drop the check ball body and spring.
    7. Disconnect the lever pin from the manual valve.
    8. Remove the check ball body and spring.
      Fig 8: Identifying Check Ball Body And Spring
      G04948413Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE TRANSMISSION WIRE 
    1. Disconnect the 3 speed sensor connectors.
      Fig 9: Locating Speed Sensor Connectors
      G04948439Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the wire connector.
      Fig 10: Disconnecting Transmission Wire Connector
      G04948440Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Detach the claw, press down the lever, and then disconnect the transmission wire connector.

    3. Remove the bolt and pull out the transmission wire.
      Fig 11: Locating Transmission Wire Bolt
      G04948441Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the O-ring from the transmission wire connector.