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On-Vehicle Inspection

  1. INSPECT DRIVE BELT 

    Visually check the belt for excessive wear, frayed cords, etc. If any defect has been found, replace the drive belt.

    HINT:

    Cracks on the rib side of the belt are considered acceptable. If the belt has chunks missing from the ribs, it should be replaced.

    Fig 1: Inspecting Drive Belt Ribs
    G04064166Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. BLEED AIR FROM POWER STEERING 
    1. Check the fluid level.
    2. Jack up the front of vehicle and support it with stands.
    3. Turn the steering wheel.
      1. With the engine stopped, turn the wheel slowly from lock to lock several items.
    4. Lower the vehicle.
    5. Start the engine.
      1. Run the engine at idle for a few minutes.
    6. Turn the steering wheel.
      1. With the engine idling, turn the wheel to left or right full lock position and keep it there for 2 to 3 seconds, then turn the wheel to the opposite full lock position and keep it there for 2 to 3 seconds.
      2. Repeat the previous step several times.
    7. Stop the engine.
    8. Check for forming or emulsification.

      If the system has to be bled twice specifically because of forming or emulsification, check for fluid leaks in the system.

    9. Check the fluid level.
      Fig 2: Checking Forming Or Emulsification
      G04064167Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CHECK POWER STEERING FLUID LEVEL 
    1. Keep the vehicle level.
    2. With the engine stopped, check the fluid level in the oil reservoir.

      If necessary, add fluid. 

      Fluid: 

      ATF "DEXRON" II or III 

      Fig 3: Checking Fluid Level
      G04064168Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Check that the fluid level is within the HOT LEVEL range on the reservoir. If the fluid is cold, check that it is within the COLD LEVEL range.

    3. Start the engine and run it at idle.
    4. Turn the steering wheel from lock to lock several times to boost fluid temperature.

      Standard fluid temperature: 80°C (176°F) 

    5. Check for foaming or emulsification.

      If there is foaming or emulsification, bleed air from the power steering system.

      Fig 4: Checking Foaming Or Emulsification
      G04064169Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. With the engine idling, measure the fluid level in the oil reservoir.
    7. Stop the engine.
    8. Wait a few minutes and re-measure the fluid level in the oil reservoir.

      Maximum fluid level rise: 

      5 mm (0.20 in.) 

      If a problem is found, bleed air from the power steering system.

    9. Check the fluid level.
      Fig 5: Checking Fluid Level
      G04064170Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. CHECK STEERING FLUID PRESSURE 
    1. Remove the air cleaner assembly with air cleaner hose (See REMOVAL  ).
    2. Disconnect the pressure feed tube from the vane pump (See REMOVAL  ).
    3. Connect SST, as shown in the illustration below.

      SST 09640-10010 (09641-01010, 09641-01030, 09641-01060) 

      NOTE: Check that the valve of the SST is in the open position.
      Fig 6: Checking Steering Fluid Pressure Using SST
      G04064171Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Bleed air from the power steering system.
    5. Start the engine and run it at idle.
    6. Turn the steering wheel from lock to lock several times to boost fluid temperature.

      Standard fluid temperature: 

      80°C (176°F) 

    7. With the engine idling, close the valve of the SST and observe the reading on the SST.

      Minimum fluid pressure: 

      10,000 kPa (102 kgf/cm 2  , 1,451 psi) 

      NOTE:
      • Do not keep the valve closed for more than 10 seconds.
      • Do not let the fluid temperature become too high.
      Fig 7: Checking Fluid Pressure Using SST
      G04064172Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. With the engine idling, open the valve fully.
    9. Measure the fluid pressure at engine speeds of 1,000 RPM and 3,000 RPM.

      Standard difference fluid pressure: 

      490 kPa (5 kgf/cm 2  , 71 psi) or less 

      NOTE: Do not turn the steering wheel.
      Fig 8: Checking Fluid Pressure Using SST
      G04064173Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. With the engine idling and valve fully opened, turn the steering wheel to full lock.

      Minimum fluid pressure: 

      10,000 kPa (102 kgf/cm 2  , 1,451 psi) 

      NOTE:
      • Do not maintain lock position for more than 10 seconds.
      • Do not let the fluid temperature become too high.
    11. Disconnect the SST.

      SST 09640-10010 (09641-01010, 09641-01030, 09641-01060) 

      Fig 9: Checking Fluid Pressure Using SST
      G04064174Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    12. Connect the pressure feed tube (See INSTALLATION  ).
    13. Install the air cleaner assembly with air cleaner hose (See INSTALLATION  ).
    14. Bleed air from the power steering system.
  5. CHECK IDLE-UP 
    1. Turn the air conditioning switch off.
      1. Start the engine and run it at idle.
      2. Fully turn the steering wheel.
      3. Check that the engine rotations decrease when the vacuum hose of the air control valve is pinched.
      4. Check that the engine rotations increase when the hose is released.
      Fig 10: Checking Vacuum Hose
      G04064175Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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