Brake Actuator: Installation

INSTALL BRAKE ACTUATOR
1. Install the brake actuator to the actuator bracket assembly with the 2 nuts.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
INSTALL BRAKE ACTUATOR WITH BRAKE ACTUATOR BRACKET
1. Install the brake actuator with brake actuator bracket with the 2 bolts and nut.
  Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf)
  
  Fig 1: Identifying Brake Actuator Assembly Nut & Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: Be careful not to damage the brake tubes and wire harness.
2. Connect the actuator connector.
  
  Fig 2: Connecting Actuator Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: Make sure that the connector is locked securely.
3. Temporarily tighten each brake tube to the correct positions of the brake actuator assembly.
  HINT:
  - *1: To Front Wheel Cylinder RH
  - *2: To Front Wheel Cylinder LH
  - *3: To Rear Wheel Cylinder RH
  - *4: To Rear Wheel Cylinder LH
  - *5: From 2nd Master Cylinder
  - *6: From 1st Master Cylinder
    
    Fig 3: Tightening Brake Tube
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using SST, fully tighten each brake tube.
  SST 09023-00101
  
  Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)
  
  Fig 4: Tightening Brake Tube Using SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install the air conditioner tube bracket with the bolt and connect the wire harness clamp and air conditioner tube clamp.
  Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
  
  Fig 5: Identifying Air Conditioner Tube Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE ROOM COVER SIDE (See INSTALLATION )
REMOVE V - BANK COVER SUB-ASSEMBLY (See REMOVAL )
REMOVE AIR CLEANER CAP SUB-ASSEMBLY (See REMOVAL )
REMOVE AIR CLEANER CASE SUB-ASSEMBLY (See REMOVAL )
FILL RESERVOIR WITH BRAKE FLUID (See BLEEDING )
BLEED BRAKE MASTER CYLINDER SUB-ASSEMBLY (See BLEEDING )
BLEED BRAKE LINE (See BLEEDING )
CONNECT NEGATIVE BATTERY TERMINAL
BLEED BRAKE ACTUATOR (See BLEEDING )
CHECK FOR BRAKE FLUID LEAKAGE
CHECK FLUID LEVEL IN RESERVOIR (See BLEEDING )
INSTALL AIR CLEANER CASE SUB-ASSEMBLY (See INSTALLATION )
INSTALL AIR CLEANER CAP SUB-ASSEMBLY (See INSTALLATION )
INSTALL V - BANK COVER SUB-ASSEMBLY (See INSTALLATION )
PERFORM INITIALIZATION
HINT:

(See INITIALIZATION )
PERFORM YAW RATE SENSOR ZERO POINT CALIBRATION
HINT:

(See CALIBRATION )
CHECK BRAKE ACTUATOR WITH INTELLIGENT TESTER
HINT:

(See ON-VEHICLE INSPECTION )