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Inspection Procedure

HINT:

Read freeze frame data using the intelligent tester. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can be helpful in determining whether the vehicle was running or stopped, whether the engine was warmed up or not, whether the air-fuel ratio was lean or rich, as well as other data recorded at the time of a malfunction.

  1. READ VALUE OF INTELLIGENT TESTER (ACCEL POS #1 AND ACCEL POS #2) 
    1. Connect the intelligent tester to the DLC3.
    2. Turn the ignition switch to the ON position and turn the tester on.
    3. Select the following menu items: DIAGNOSIS / ENHANCED OBD II / DATA LIST / ALL / ACCEL POS #1 and ACCEL POS #2.
    4. Read the values displayed on the tester.

      Standard voltage 

      VOLTAGE SPECIFICATION

      Accelerator Pedal Operation ACCEL POS #1 (AP #1) ACCEL POS #2 (AP #2)
      Released 0.5 to 1.1 V 1.2 to 2.0 V
      Depressed 2.6 to 4.5 V 3.4 to 4.7 V
      Fig 1: Identifying Accelerator Pedal Operations
      G04968480Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: Go to step  4

    NG: Go to Next Step 

  2. CHECK HARNESS AND CONNECTOR (ACCELERATOR PEDAL POSITION SENSOR - ECM) 
    1. Disconnect the A12 Accelerator Pedal Position (APP) sensor connector.
    2. Disconnect the E5 ECM connector.
    3. Measure the resistance.

      Standard resistance: 

      Check for open 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Specified Condition
      VPA (A12-6) - VPA (E5-18) Below 1 Ω
      EPA (A12-5) - EPA (E5-20) Below 1 Ω
      VCPA (A12-4) - VCPA (E5-26) Below 1 Ω
      VPA2 (A12-3) - VPA2 (E5-19) Below 1 Ω
      EPA2 (A12-2) - EPA2 (E5-21) Below 1 Ω
      VCP2 (A12-1) - VCP2 (E5-27) Below 1 Ω

      Check for short 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Specified Condition
      VPA (A12-6) or VPA (E5-18) - Body ground 10 kΩ or higher
      EPA (A12-5) or EPA (E5-20) - Body ground 10 kΩ or higher
      VCPA (A12-4) or VCPA (E5-26) - Body ground 10 kΩ or higher
      VPA2 (A12-3) or VPA2 (E5-19) - Body ground 10 kΩ or higher
      EPA2 (A12-2) or EPA2 (E5-21) - Body ground 10 kΩ or higher
      VCP2 (A12-1) or VCP2 (E5-27) - Body ground 10 kΩ or higher
      Fig 2: Identifying Accelerator Pedal Position Sensor And ECM Connector Terminals
      G05268160Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Reconnect the APP sensor connector.
    5. Reconnect the ECM connector.

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to Next Step 

  3. REPLACE ACCELERATOR PEDAL 
    1. Replace the accelerator pedal (See REMOVAL  ).
  4. CHECK WHETHER DTC OUTPUT RECURS (ACCELERATOR PEDAL POSITION SENSOR DTCS) 
    1. Connect the intelligent tester to the DLC3.
    2. Turn the ignition switch to the ON position and turn the tester on.
    3. Clear the DTCs (See DTC CHECK/CLEAR  ).
    4. Start the engine.
    5. Allow the engine to idle for 15 seconds.
    6. Select the following menu items on the tester: DIAGNOSIS / ENHANCED OBD II / DTC INFO / CURRENT CODES.
    7. Read the DTCs.

      Result 

      RESULT CHART

      Display (DTC Output) Proceed to
      P2121 A
      No output B

    B: SYSTEM OK 

    A: REPLACE ECM  (See REMOVAL  )