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Fuel Pump: Reassembly

  1. INSTALL FUEL NO. 1 SUCTION SUPPORT 
    Fig 1: Identifying Fuel No. 1 Suction Support & Fuel Filter
    G05271563Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the fuel No. 1 suction support to the fuel filter.
  2. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY 
    1. Apply a light coat of gasoline or spindle oil to 2 new O-rings, then install them onto the fuel pressure regulator.
      Fig 2: Identifying Fuel Pressure Regulator O-Rings
      G05271564Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the fuel pressure regulator to the fuel filter.
      Fig 3: Identifying Fuel Pressure Regulator & Fuel Filter
      G05271559Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FUEL PUMP 
    1. Apply gasoline to a new O-ring and install it to the fuel filter.
      Fig 4: Identifying O-Ring & Fuel Filter
      G05271566Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the 5 claws on the fuel filter and install the fuel pump with the pump filter.
      Fig 5: Identifying Fuel Pump With Pump Filter
      G05271567Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. CONNECT FUEL PUMP HARNESS 
    1. Connect the fuel pump harness connector.
      Fig 6: Identifying Fuel Pump Harness Connector
      G05271568Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY 
    1. Install the fuel pump filter tube while aligning it to the installation position of the fuel No. 1 sub-tank.
      Fig 7: Identifying Fuel Suction Plate Sub-Assembly
      G05271569Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the jet pump nozzle.
    3. Make sure that the fuel tube passes under the protrusion of the fuel filter, and engage the claw of the fuel No. 1 suction support.
    4. Install the spring to the fuel suction plate shaft and install it to the fuel No. 1 sub-tank.
      Fig 8: Identifying Protrusion
      G05271570Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install a new E-ring.
      Fig 9: Identifying E-Ring
      G05271553Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL FUEL SENDER GAUGE ASSEMBLY 
    1. Slide the fuel sender gauge to fit the claw.
    2. Connect the fuel sender gauge connector.
      Fig 10: Identifying Fuel Sender Gauge Connector
      G05271572Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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