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Rear Quarter Window Class: Installation

  1. INSTALL QUARTER WINDOW ASSEMBLY LH 
    1. Clean and shape the contact surface of the vehicle body.
      1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.

        HINT:

        Leave as much adhesive on the vehicle body as possible.

        2. Fig 1: Identifying Adhesive On Contact Surface Of Vehicle Body
        G04967156Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Clean the contact surface of the vehicle body with a piece of shop rag saturated with cleaner.

        HINT:

        Even if all the adhesive has been removed, clean the vehicle body.

    2. Using a brush, coat the exposed part of the vehicle body with Primer M.
      NOTE:
      • Allow the primer coating to dry for 3 minutes or more.
      • Do not coat the adhesive with Primer M.
      • Do not keep any of the opened Primer M for later use.
      Fig 2: Identifying Correct And Incorrect Procedure Of Applying Primer On Quarter Window Assembly LH
      G05281118Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
      Fig 3: Identifying Quarter Window Assembly LH Primer Applying Area
      G05281119Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Allow the primer coating to dry for 3 minutes or more.
      • Do not keep any of the opened Primer G for later use.

      Standard dimension 

      DIMENSION CHART

      Area Dimension
      a 9.0 mm (0.354 in.)
      b S2.0 mm (2.047 in.)
      c 17.0 mm (0.669 in.)
      d 12.0 mm (0.472 in.)
      e 6.0 mm (0.236 in.)

      HINT:

      If an area other than that specified is coated by accident, wipe off the primer with a clean shop rag before it dries.

    4. Apply adhesive (Adhesive. Part No. 08850-00801 or equivalent).
      1. Cut off the tip of the cartridge nozzle, as shown in the illustration.

        HINT:

        After cutting off the tip, use all adhesive within the time described in the table below.

        Tackfree time 

        TEMPERATURE CHART

        Temperature Tackfree Time
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours
      2. Load the sealer gun with the cartridge.
      3. Coat the glass with adhesive, as shown in the illustration.
        Fig 4: Coating Quarter Window Assembly LH Glass With Adhesive
        G05281120Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Standard dimension 

        DIMENSION CHART

        Area Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 6.0 mm (0.236 in.)
        d 550 mm (21.654 in.)
        e 20 mm (0.787 in.)
    5. Install the glass to the vehicle body.
      1. Hold the glass in place securely with tape or equivalent to the vehicle body until the adhesive has hardened.
        NOTE:
        • Allow the primer coating to dry for 3 minutes or more.
        • Check that the clips are attached to the vehicle body correctly.
        • Check the clearance between the vehicle body and glass.
      2. Lightly press the front surface of the glass to ensure a close fit.
      3. Using a scraper, remove any excess or protruding adhesive.
        NOTE: Take care not to drive the vehicle for the time described in the table below.

        Minimum time 

        TEMPERATURE CHART

        Temperature Minimum time prior to driving vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
  2. CHECK FOR LEAKS AND REPAIR 
    1. Conduct a leak test after the adhesive has completely hardened.
    2. Seal any leaks with auto glass sealer.
  3. INSTALL ROOF SIDE GARNISH ASSEMBLY INNER LH  (See INSTALLATION )
  4. INSTALL ROOM LIGHT ASSEMBLY NO.2  (See INSTALLATION )
  5. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH  (See INSTALLATION )
  6. INSTALL ROPE HOOK  (See INSTALLATION )
  7. INSTALL REAR SEAT SIDE COVER LH  (See INSTALLATION )
  8. INSTALL REAR NO.1 SEAT BELT ASSEMBLY OUTER LH  (See INSTALLATION )
  9. INSTALL DECK SIDE TRIM COVER LH  (See INSTALLATION )
  10. INSTALL REAR FLOOR FINISH SIDE PLATE LH  (See INSTALLATION )
  11. INSTALL REAR FLOOR FINISH PLATE  (See INSTALLATION )
  12. INSTALL DECK SIDE TRIM BOX LH  (See INSTALLATION )
  13. INSTALL DECK SIDE TRIM BOX RH 
  14. INSTALL JACK CARRIER ASSY 
  15. INSTALL BACK DOOR WEATHERSTRIP 
  16. INSTALL NO.2 DECK BOARD SUB-ASSEMBLY  (See INSTALLATION )
  17. INSTALL NO.3 DECK BOARD SUB-ASSEMBLY  (See INSTALLATION )
  18. INSTALL DECK FLOOR BOX REAR  (See INSTALLATION )
  19. INSTALL DECK FLOOR BOX FRONT  (See INSTALLATION )
  20. INSTALL TONNEAU COVER ASSEMBLY 
  21. INSTALL DECK BOARD SUB-ASSEMBLY  (See INSTALLATION )
  22. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH 
  23. INSTALL REAR DOOR SCUFF PLATE LH  (See INSTALLATION )
  24. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  25. PERFORM INITIALIZATION 
    NOTE: Some systems need initialization when disconnecting the cable from the negative (-) battery terminal (See INITIALIZATION ).
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