Steering Column Assembly: Reassembly

HINT:

A bolt without a torque specification is shown in the standard bolt chart (see SPECIFIED TORQUE FOR STANDARD BOLTS ).

1. INSTALL MULTIPLEX TILT AND TELESCOPIC ECU 
   1. Install the multiplex ECU with the 2 screws.
   2. Connect the connector.
      Fig 1: Locating Multiplex Tilt And Telescopic ECU Screws

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2. INSTALL TILT STEERING SLIDER SUB-ASSEMBLY 
   1. Install 2 new plates and 4 bushes to the tilt steering slider as shown in the illumination.

      HINT:

      Install the bushings with their cuts facing downward.

      Fig 2: Locating Tilt Steering Slider Sub-Assembly Plates And Bushes

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Using a hexagon wrench, install the tilt steering slider with the 2 washers and 4 bolts.

      Torque: 23 N*m (230 kgf*cm, 17 ft.*lbf) 

      HINT:

      • When replacing a tilt steering slider with new one, apply grease on the removed tilt steering slider to the shaft of the new tilt steering slider.
      • Install the tilt steering slider with the bolt portion of the tilt slider faced downward.
      • Do not allow grease to contact the thread part of the bolt. This will prevent the bolt from slipping.
        Fig 3: Locating Tilt Steering Slider Washers And Bolts

        Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. INSTALL IGNITION SWITCH ASSEMBLY 
   1. Install the ignition switch with the 2 screws.
4. INSTALL TRANSPONDER KEY AMPLIFIER 
   1. Install the transponder key amplifier with the screw.
      Fig 4: Locating Transponder Key Amplifier Screw

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5. INSTALL KEY INTERLOCK SOLENOID 
   1. Install the key interlock solenoid (with key unlock warning switch) with the 2 screws.
      Fig 5: Locating Key Interlock Solenoid Screws

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6. INSTALL KEY CYLINDER 
   1. Make sure the ignition switch is on ACC.
   2. Install the key cylinder.
7. INSPECT STEERING LOCK OPERATION 
   1. Check that the steering lock mechanism operates properly.
      Fig 6: Checking Steering Lock Mechanism

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8. INSTALL TRANSPONDER KEY COIL 
   1. Install the transponder key coil and key cylinder light with the screw.
   2. Connect the connector.
      Fig 7: Locating Transponder Key Coil And Key Cylinder Light Screw

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   3. Install the ignition protector with the 2 screws.
      Fig 8: Locating Ignition Protector Screws

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9. INSTALL STEERING COLUMN BRACKET ASSEMBLY UPPER 
   1. Install the column upper bracket with 2 new tapered-head bolts.
   2. Tighten the 2 tapered-head bolts until the bolt heads break off.
      Fig 9: Locating Steering Column Bracket Assembly Upper Bolt

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
10. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY 
    1. Align the matchmarks on the intermediate shaft and main shaft.
    2. Install the steering intermediate shaft to the main shaft with the bolt.

       Torque: 35 N*m (360 kgf*cm, 26 ft.*lbf) 

       Fig 10: Aligning Matchmarks On Intermediate Shaft And Main Shaft

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002