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Inspection Procedure

  1. READ VALUE USING TECHSTREAM 
    1. Connect the Techstream to the DLC3.
    2. Turn the engine switch on (IG) and turn the Techstream main switch ON.
    3. Check the Data List for proper functioning of the cruise control main switch.
      Fig 1: Checking Functioning Of Cruise Control Main Switch
      G05298637Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      ECM (Cruise control): 

      MEASUREMENT ITEM/RANGE CHART

      Tester Display Measurement Item/Range Normal Condition Diagnostic Note
      Main SW M-CPU Main switch signal (Main CPU) / ON or OFF ON: Main switch ON (Pushed on)
      OFF: Main switch OFF (Pushed off)
      -
      Cancel Switch Cancel switch signal / ON or OFF ON: Cancel switch ON
      OFF: Cancel switch OFF
      -
      SET/COAST Switch SET / COAST switch signal / ON or OFF ON: SET / COAST switch ON
      OFF: SET / COAST switch OFF
      -
      RES/ACC Switch RES / ACC switch signal / ON or OFF ON: RES / ACC switch ON
      OFF: RES / ACC switch OFF
      -

      OK: 

      When cruise control main switch operation is performed, the results will be same as above. 

      Result: 

      RESULT REFERENCE CHART

      Result Proceed to
      OK A
      N6 (All Items are defective) B
      NG (1 to 3 Items are defective) C

    A : PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE 

    C : REPLACE CRUISE CONTROL MAIN SWITCH 

    B : Go to next step. 

  2. INSPECT CRUISE CONTROL MAIN SWITCH 
    1. Disconnect the cruise control main switch connector.
    2. Measure the resistance according to the value (s) in the table below.
      Fig 2: Inspecting Cruise Control Main Switch
      G05298638Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard resistance 

      STANDARD RESISTANCE

      Tester Connection Switch Condition Specified Condition
      1 - 3 Neutral 10 kΩ or higher
      1 - 3 RES/ACC 235 to 245 Ω
      1 - 3 SET/COAST 620 to 640 Ω
      1 - 3 CANCEL 1,510 to 1,570 Ω
      1 - 3 Main Switch OFF 10 kΩ or higher
      1 - 3 Main Switch ON Below 1 Ω

    NG : REPLACE CRUISE CONTROL MAIN SWITCH 

    OK : Go to next step. 

  3. INSPECT SPIRAL CABLE 
    1. Disconnect the A and K20 spiral cable connectors.
    2. Measure the resistance of the connectors.

      Standard resistance 

      STANDARD RESISTANCE

      Tester Connection Specified Condition
      A-3 - K20-1 Below 1 Ω
      A-4 - K20-2 Below 1 Ω.

    NG : REPLACE SPIRAL CABLE 

    Fig 3: Inspecting Spiral Cable
    G05298639Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK : Go to next step. 

  4. CHECK WIRE HARNESS (SPIRAL CABLE - ECM AND BODY GROUND) 
    1. Disconnect the A7 ECM connectors.
    2. Measure the resistance of the wire harness side connectors.

      Standard resistance (for 1UR-FSE) 

      STANDARD RESISTANCE

      Tester Connection Condition Specified Condition
      K20-1 - A7-31 (CCS) Always Below 1 Ω
      A7-31 (CCS) - Body ground Always 10 kΩ or higher
      K20-1 - Body ground Always 10 kΩ or higher

      Standard resistance (for 2GR-FSE) 

      STANDARD RESISTANCE

      Tester Connection Condition Specified Condition
      K20-1 - A54-31 (CCS) Always Below 1 Ω
      A54-31 (CCS) - Body ground Always 10 kΩ or higher
      K20-1 - Body ground Always 10 kΩ or higher

      HINT:

      • *1: for 1UR-FSE
      • *2: for 2GR-FSE

    NG : REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Fig 4: Checking Wire Harness (Spiral Cable - ECM And Body Ground)
    G05810936Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK : PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE