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Inspection Procedure

  1. READ VALUE USING TECHSTREAM 
    1. Connect the Techstream to the DLC3.
    2. Turn the engine switch on (IG).
    3. Turn the Techstream on.
    4. Enter the following menus: Powertrain / Radar Cruise / Data List.
    5. Check the Data List for proper functioning of the cruise control main switch.
      Fig 1: Checking Functioning Of Cruise Control Main Switch
      G05140663Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      ECM (Radar Cruise): 

      MEASUREMENT ITEM/RANGE CHART

      Tester Display Measurement Item/Range Normal Condition Diagnostic Note
      CCS Main SW M-CPU Main switch signal (Main CPU) / ON or OFF ON: Main switch ON
      OFF: Main switch OFF
      -
      Cancel Switch CANCEL switch signal / ON or OFF ON: CANCEL switch ON
      OFF: CANCEL switch OFF
      -
      SET/COAST Switch SET/COAST switch signal / ON or OFF ON: - (COAST)/SET switch ON
      OFF: - (COAST)/SET switch OFF
      -
      RES/ACC Switch RES/ACC switch signal / ON or OFF ON: + (ACCEL)/RES (RESUME) switch ON
      OFF: + (ACCEL)/RES (RESUME) switch OFF
      -

      OK: 

      When the cruise control main switch operation is performed, the result will be same as above. 

      Result 

      RESULT REFERENCE

      Result Proceed to
      OK A
      NG (all Items are defective) B
      NG (1 to 3 Items are defective) C

    A : PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE 

    C : REPLACE CRUISE CONTROL MAIN SWITCH 

    B : Go to next step. 

  2. INSPECT CRUISE CONTROL MAIN SWITCH 
    1. Disconnect the cruise control main switch connector.
      Fig 2: Inspecting Cruise Control Main Switch
      G05298714Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value (s) in the table below.

      Standard resistance 

      STANDARD RESISTANCE

      Tester Connection Switch Condition Specified Condition
      1 - 2, 1 - 3 Neutral 10 kΩ or higher
      1 - 3 RES/ACC 235 to 245 Ω
      1 - 3 SET/COAST 620 to 640 Ω
      1 - 3 CANCEL 1510 to 1570 Ω
      1 - 3 Main Switch OFF 10 kΩ or higher
      1 - 3 Main Switch ON Below 1 Ω
      1 - 2 MODE Below 1 Ω

    NG : REPLACE CRUISE CONTROL MAIN SWITCH 

    OK : Go to next step. 

  3. INSPECT SPIRAL CABLE 
    1. Disconnect the spiral cable connector.
    2. Measure the resistance according to the value (s) in the table below.

      Standard resistance 

      STANDARD RESISTANCE

      Tester Condition Specified Condition
      A-1 - K20-7 Below 1 Ω
      A-3 - K20-1 Below 1 Ω
      A-4 - K20-2 Below 1 Ω

    NG : REPLACE SPIRAL CABLE 

    Fig 3: Inspecting Spiral Cable
    G05298639Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK : Go to next step. 

  4. CHECK WIRE HARNESS (SPIRAL CABLE - ECM) 
    1. Disconnect the A6 and A7 ECM connectors.
    2. Measure the resistance according to the value (s) in the table below.

      Standard resistance (for 1UR-FSE) 

      STANDARD RESISTANCE

      Tester Connection Condition Specified Condition
      K20-1-A7-15 (CCS) Always Below 1 Ω
      K20-7-A6-17 (CCHG) Always Below 1 Ω
      K20-1 - Body ground Always 10 kΩ or higher
      K20-7 - Body ground Always 10 kΩ or higher

      Standard resistance (for 2GR-FSE) 

      STANDARD RESISTANCE

      Tester Connection Condition Specified Condition
      K20-1 -A7-31 (CCS) Always Below 1 Ω
      K20-7 - A6-20 (CCHG) Always Below 1 Ω
      K20-1 - Body ground Always 10 kΩ or higher
      K20-7 - Body ground Always 10 kΩ or higher

      HINT:

      • *1: for 1UR-FSE
      • *2: for 2GR-FSE

    NG : REPAIR OR REPLACE WIRE HARNESS AND CONNECTOR 

    Fig 4: Checking Wire Harness (Spiral Cable - ECM)
    G05810995Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK : Go to next step. 

  5. CHECK WIRE HARNESS (SPIRAL CABLE - BODY GROUND) 
    1. Measure the resistance according to the value (s) in the table below.

      Standard resistance 

      STANDARD RESISTANCE

      Tester Connection Condition Specified Condition
      K20-2 - Body ground Always Below 1 Ω

    NG : REPAIR OR REPLACE WIRE HARNESS AND CONNECTOR 

    Fig 5: Checking Wire Harness (Spiral Cable - Body Ground)
    G05298717Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK : PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE