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Integration Relay: Inspection

  1. INSPECT INTEGRATION RELAY 
    NOTE:
    • Some relays are built into the integration relay (unit: A). The integration relay cannot be disassembled. If there is a malfunction in the circuit of the integration relay, replace the integration relay.
    Fig 1: Detaching Claws
    G05285396Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    • The internal circuit of the integration relay is as shown in the illustration. Inspect the integration relay using the following procedures.
    Fig 2: Integration Relay Internal Circuit Diagram
    G05316269Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Measure the resistance of the C/OPN relay.
      1. Using an ohmmeter, measure the resistance between terminal.

        Standard resistance 

        RESISTANCE SPECIFICATION CHART

        Tester Connection Specified Condition
        2B-5 - 2B-8 10 kΩ or higher
      2. Connect the battery's positive (+) lead to terminals 2B-5 and negative (-) lead to terminal 2B-7. Using an voltmeter, measure the resistance between terminal.

      Standard voltage 

      VOLTAGE SPECIFICATION CHART

      Tester Connection Specified Condition
      2B-7 - 2B-8 10 - 14 V
      Fig 3: Identifying Integration Relay Connector Terminal 2A, 2B And 2C
      G05316270Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance of the EFI MAIN relay.
      1. Remove the EFI fuse. Using an ohmmeter, measure the resistance between the terminals.

        Standard resistance 

        RESISTANCE SPECIFICATION CHART

        Tester Connection Specified Condition
        EFI fuse terminal 2 - 2A-8 10 kΩ or higher
      2. Connect the battery's positive (+) lead to terminal 2A-6 and negative (-) lead to terminal 2A-7. Using an ohmmeter, measure the resistance between terminal.

      Standard resistance 

      RESISTANCE SPECIFICATION CHART

      Tester Connection Specified Condition
      EFI fuse terminal 2 - terminal 2A-8 Below 1 Ω
      Fig 4: Identifying EFI Fuse
      G05823389Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Measure the resistance of the EFI NO. 2 relay.
      1. Remove the F/PMP fuse. Using an ohmmeter, measure the resistance between the terminals.

        Standard resistance 

        RESISTANCE SPECIFICATION CHART

        Tester Connection Specified Condition
        F-PMP fuse terminal 2 - 2B-4 10 kΩ or higher
      2. Connect the battery's positive (+) lead to terminal 2A-8 and negative (-) lead to terminal 2B-3. Using an ohmmeter, measure the resistance between the terminals.

      Standard resistance 

      RESISTANCE SPECIFICATION CHART

      Tester Connection Specified Condition
      F-PMP fuse terminal 2 - 2B-4 Below 1 Ω
      Fig 5: Identifying F/PMP Fuse
      G05316272Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Measure the resistance of the EFI INJ relay.
      1. Remove the INJ fuse. Using an ohmmeter, measure the resistance between the terminals.

        Standard resistance 

        RESISTANCE SPECIFICATION CHART

        Tester Connection Specified Condition
        INJ fuse terminal 2 - 2A-4 10 kΩ or higher
      2. Connect the battery's positive (+) lead to terminal 2A-2 and negative (-) lead to terminal 2A-3. Using an ohmmeter, measure the resistance between the terminals.

      Standard resistance 

      RESISTANCE SPECIFICATION CHART

      Tester Connection Specified condition
      INJ fuse terminal 2 - terminal 2A-4 Below 1 Ω
      Fig 6: Identifying INJ Fuse
      G05316273Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002